Three Surface TEM Observations of Cold Rolled 1100 Aluminum
As part of an on-going study of 1100 Al at large plastic strains, we have examined cold-rolled samples from three orientations; through the sheet surface, and in the thickness direction along the rolling direction (RD) and transverse to the RD. Cell and subgrain sizes were determined in the same manner as for the earlier work.The starting plates of 1100 Al were annealed at 500 C and then rolled at room temperature to various thicknesses. These rolled plates were used to produce final samples rolled to 0.5 mm thickness with 62, 80, and 90% reductions. Thin foils were produced by lapping and jet electropolishing. A method was developed to make thin foils perpendicular to the sheet by lapping small pieces of sheet (1 mm wide) edgewise from both edges. This produces sheet 0.25 mm thick by 0.5 mm wide which were mounted between two 0.25-mm-thick 1100 Al disks 3 mm in dia. These disks had been slitted in the center to have slits ≪ 0.5 mm wide.