scholarly journals Plane strain tension fracture at high strain rate

2021 ◽  
Vol 250 ◽  
pp. 01020
Author(s):  
Morwan Adlafi ◽  
Bertrand Galpin ◽  
Laurent Mahéo ◽  
Christian C. Roth ◽  
Dirk Mohr ◽  
...  

Under plane stress conditions, most micromechanical and phenomenological models predict a minimum in ductility for plane strain tension stress state. Therefore, the stress state of plane strain tension plays a crucial role in many forming and crash applications and the reliable measurement of the strain to fracture for plane strain tension is particularly crucial when calibrating modern fracture initiation models. Recently, a new experimental technique has been proposed for measuring the strain to fracture for sheet metal after proportional loading under plane strain conditions. The basic configuration of the new setup includes a dihedral punch which applies out-of-plane loading onto a Nakazima-type of discshaped specimen with two symmetric holes and an outer diameter of 60 mm. In the present work, the applicability of the test is extended to high strain rates. High strain rates of about 100/s to 200/s are obtained using a drop weight tower device with an original sensor for load measurements. Quasi static tests are also performed for comparison, keeping the same specimen geometry, image recording parameters and set-up. The effective strains at fracture are compared from quasi-static to high strain rate loading for three different materials, i.e one aluminium alloy and two steels.

2018 ◽  
Vol 183 ◽  
pp. 02022
Author(s):  
Vincent Grolleau ◽  
Vincent Lafilé ◽  
Christian C. Roth ◽  
Bertrand Galpin ◽  
Laurent Mahéo ◽  
...  

Among all other stress states achievable under plane stress conditions, the lowest ductility is consistently observed for plane strain tension. For static loading conditions, V-bending of small sheet coupons is the most reliable way of characterising the strain to fracture for plane strain tension. Different from conventional notched tension specimens, necking is suppressed during V-bending which results in a remarkably constant stress state all the way until fracture initiation. The present DYMAT talk is concerned with the extension of the V-bending technique from low to high strain rate experiments. A new technique is designed with the help of finite element simulations. It makes use of modified Nakazima specimens that are subjected to V-bending. Irrespective of the loading velocity, plane strain tension conditions are maintained throughout the entire loading history up to fracture initiation. Experiments are performed on specimens extracted from aluminum 2024-T3 and dual phase DP450 steel sheets. The experimental program includes quasi static loading conditions which are achieved on a universal testing machine. In addition, high strain rate experiments are performed using a specially-designed drop tower system. In all experiments, images are acquired with two cameras to determine the surface strain history through stereo Digital Image Correlation (DIC). The experimental observations are discussed in detail and also compared with the numerical simulations to validate the proposed experimental technique


2018 ◽  
Vol 183 ◽  
pp. 02042
Author(s):  
Lloyd Fletcher ◽  
Fabrice Pierron

Testing ceramics at high strain rates presents many experimental diffsiculties due to the brittle nature of the material being tested. When using a split Hopkinson pressure bar (SHPB) for high strain rate testing, adequate time is required for stress wave effects to dampen out. For brittle materials, with small strains to failure, it is difficult to satisfy this constraint. Because of this limitation, there are minimal data (if any) available on the stiffness and tensile strength of ceramics at high strain rates. Recently, a new image-based inertial impact (IBII) test method has shown promise for analysing the high strain rate behaviour of brittle materials. This test method uses a reflected compressive stress wave to generate tensile stress and failure in an impacted specimen. Throughout the propagation of the stress wave, full-field displacement measurements are taken, from which strain and acceleration fields are derived. The acceleration fields are then used to reconstruct stress information and identify the material properties. The aim of this study is to apply the IBII test methodology to analyse the stiffness and strength of ceramics at high strain rates. The results show that it is possible to identify the elastic modulus and tensile strength of tungsten carbide at strain rates on the order of 1000 s-1. For a tungsten carbide with 13% cobalt binder the elastic modulus was identified as 516 GPa and the strength was 1400 MPa. Future applications concern boron carbide and sapphire, for which limited data exist in high rate tension.


2011 ◽  
Vol 82 ◽  
pp. 57-62 ◽  
Author(s):  
Sha Sha Wang ◽  
Min Hong Zhang ◽  
Ser Tong Quek

This paper presents a laboratory experimental study on the effect of high strain rate on compressive behavior of plain and fiber-reinforce high-strength concrete (FRHSC) with similar strength of 80-90 MPa. Steel fibers, polyethylene fibers, and a combination of these were used in the FRHSC. A split Hopkinson pressure bar equipment was used to determine the concrete behavior at strain rates from about 30 to 300 s-1. The ratio of the strength at high strain rates to that at static loading condition, namely dynamic increase factor (DIF), of the concretes was determined and compared with that recommended by CEB-FIP code. Fracture patterns of the specimens at high strain rates are described and discussed as well. Results indicate that the CEB-FIP equation is applicable to the plain high strength concrete, but overestimates the DIF of the FRHSC at strain rates beyond a transition strain rate of 30 s-1. Based on the experimental results, a modified equation on DIF is proposed for the FRHSC.


2007 ◽  
Vol 558-559 ◽  
pp. 589-594 ◽  
Author(s):  
M.J. Thomas ◽  
Bradley P. Wynne ◽  
Eric J. Palmiere ◽  
Ken P. Mingard ◽  
Bryan Roebuck

An assessment of the inhomogeneity of microstructure generated within plane strain compression test specimens has been performed using the nickel based superalloy, Waspaloy. Two variables were investigated: the effect of strain rate and the effect of friction at the tool/specimen interface. Tests were performed at 1040°C at nominal strain rates of 0.01 and 1 s-1 with and without a glass based lubricant. At the low strain rate the microstructure was relatively homogeneous regardless of the friction conditions. At the high strain rate there was significant microstructure variation from surface to mid plane which was further exaggerated by increased friction. Quantification of the inhomogeneity, however, is non-trivial in this alloy due to the complicated recrystallisation behaviour it exhibits and difficulty in differentiating between recrystallised and non-recrystallised grains.


2019 ◽  
Vol 6 (2) ◽  
pp. 49 ◽  
Author(s):  
Joseph Chen ◽  
Sourav S. Patnaik ◽  
R. K. Prabhu ◽  
Lauren B. Priddy ◽  
Jean-Luc Bouvard ◽  
...  

In automobile accidents, abdominal injuries are often life-threatening yet not apparent at the time of initial injury. The liver is the most commonly injured abdominal organ from this type of trauma. In contrast to current safety tests involving crash dummies, a more detailed, efficient approach to predict the risk of human injuries is computational modelling and simulations. Further, the development of accurate computational human models requires knowledge of the mechanical properties of tissues in various stress states, especially in high-impact scenarios. In this study, a polymeric split-Hopkinson pressure bar (PSHPB) was utilized to apply various high strain rates to porcine liver tissue to investigate its material behavior during high strain rate compression. Liver tissues were subjected to high strain rate impacts at 350, 550, 1000, and 1550 s−1. Tissue directional dependency was also explored by PSHPB testing along three orthogonal directions of liver at a strain rate of 350 s−1. Histology of samples from each of the three directions was performed to examine the structural properties of porcine liver. Porcine liver tissue showed an inelastic and strain rate-sensitive response at high strain rates. The liver tissue was found lacking directional dependency, which could be explained by the isotropic microstructure observed after staining and imaging. Furthermore, finite element analysis (FEA) of the PSHPB tests revealed the stress profile inside liver tissue and served as a validation of PSHPB methodology. The present findings can assist in the development of more accurate computational models of liver tissue at high-rate impact conditions allowing for understanding of subfailure and failure mechanisms.


Author(s):  
Pradeep Lall ◽  
Vikas Yadav ◽  
Jeff Suhling ◽  
David Locker

Electronics products may often be exposed to high temperature during storage, operation and handling in addition to high strain rate transient dynamic loads during drop-impact. Electronics subjected to drop-impact, shock and vibration may experience strain rates of 1–100 per sec. There are no material properties available in published literature at high strain rate at elevated temperature. High temperature and vibrations can contribute to the failures of electronic system. The reliability of electronic products can be improved through a thorough understanding of the weakest link in the electronic systems which is the solder interconnects. The solder interconnects accrue damage much faster when subjected to Shock and vibration at elevated temperatures. There is lack of fundamental understanding of reliability of electronic systems subjected to thermal loads. Previous studies have showed the effect of high strain rates and thermal aging on the mechanical properties of leadfree alloys including elastic modulus and the ultimate tensile strength. Extended period of thermal aging has been shown to affect the mechanical properties of lead free alloys including elastic modulus and the ultimate tensile strength at low strain rates representative of thermal fatigue [Lee 2012, Motalab 2012]. Previously, the microstructure, mechanical response and failure behavior of leadfree solder alloys when subjected to elevated isothermal aging and/or thermal cycling [Darveaux 2005, Ding 2007, Pang 2004] have been measured. Pang [1998] has showed that young’s modulus and yield stress of Sn-Pb are highly depending on strain rate and temperature. The ANAND viscoplastic constitutive model has been widely used to describe the inelastic deformation behavior of solders in electronic components. Previously, Mechanical properties of lead-free alloys, at different high strain rates (10, 35, 50, 75 /sec) and elevated temperature (25 C-125 C) for pristine samples have been studied [Lall 2012 and Lall 2014]. Previous researchers [Suh 2007 and Jenq 2009] have determined the mechanical properties of SAC105 at very high strain rate (Above 1000 per sec) using compression testing. But there is no data available in published literature at high strain rate and at elevated temperature for aged conditions. In this study, mechanical properties of lead free SAC105 has been determined for high strain rate at elevated temperature for aged samples. Effect of aging on mechanical properties of SAC105 alloy a high strain rates has been studied. Stress-Strain curves have been plotted over a wide range of strain rates and temperatures for aged specimen. Experimental data for the aged specimen has been fit to the ANAND’s viscoplastic model. SAC105 leadfree alloys have been tested at strain rates of 10, 35, 50 and 75 per sec at various operating temperatures of 50°C, 75°C, 100°C and 125°C. The test samples were exposed to isothermal aging conditions at 50°C for different aging time (30, 60, and 120 Days) before testing. Full-field strain in the specimen have been measured using high speed imaging at frame rates up to 75,000 fps in combination with digital image correlation. The cross-head velocity has been measured prior-to, during, and after deformation to ensure the constancy of cross-head velocity.


2011 ◽  
Vol 686 ◽  
pp. 162-167 ◽  
Author(s):  
Zheng Liu ◽  
Ping Li Mao ◽  
Chang Yi Wang

The high strain rate compression behavior of extruded Mg-Gd-Y magnesium alloy was tested by split Hopkinson pressure bar (SHPB) under the strain rates of 465s-1,2140s-1and 3767s-1. As comparison the quasi-static compression behavior was tested in the meanwhile. The results show that the quasi-static yield stress is equivalent to that of high strain rates, but the flow stress at high strain rates are higher than that of quasi-static stain rate at the same strain. When the strain rate is increase from quasi-static to high strain rates the deformation stresses increase obviously but within the present testing high strain rates, increasing the strain rate the stress has a slight increasing, indicating that at high strain rate the stress of Mg-Gd-Y magnesium alloy is not sensitive to the strain rate. The constitutive equation between deformation stress, strain and strain rate was build based on the tested compression stress strain curves. The calculated stress strain data were compared with tested stress strain curves. The results demonstrate that when the strain rates are 0.001s-1,465s-1,2140s-1respectively the calculated and experimental data are fit very well. The calculated stress is higher than that of tested stress if the strain rate is increase to 3767s-1and the strain is more than 0.15. The discrepancy was explained through the physical soundness of Johnson-Cook model.


1990 ◽  
Vol 43 (5S) ◽  
pp. S9-S22 ◽  
Author(s):  
R. J. Clifton

Experimental results on the high strain rate response of polycrystalline metals are reviewed, with emphasis on the behavior of pure metals. A strong increase in flow stress with increasing strain rate is reported for strain rates of approximately 105s−1 and higher. This increase is observed in pressure-shear plate impact experiments at nominally constant strain rates from 105s−1 to 106s−1. To improve understanding of the increased rate sensitivity at high strain rates, pressure-shear, strain-rate-change experiments have been conducted on OFHC copper specimens. These experiments have been analyzed using a conventional viscoplasticity formulation and an internal variable formulation in which the hardening rate depends on the rate of deformation. Only the latter formulation is successful in describing the observed response to the change in strain rate. This observation is discussed in terms of its implications for interpreting other dynamic plasticity experiments and for improved understanding of the underlying dislocation mechanisms. The enhanced rate sensitivity at high strain rates is concluded to be related primarily to the rate sensitivity of strain hardening, not the rate sensitivity of the flow stress at constant structure.


2012 ◽  
Vol 83 (4) ◽  
pp. 337-354 ◽  
Author(s):  
Yangqing Hou ◽  
Lili Jiang ◽  
Baozhong Sun ◽  
Bohong Gu

The tensile behaviors of 3-D woven fabric under high strain-rate states, i.e. tensile impact behaviors, are important for the design of the fabrics and the reinforced composites under impulsive loading. This paper reports the testing and the numerical simulation of the impact tension behaviors of 3-D woven fabric under high strain rates compared with those under quasi-static tension. The tensile behaviors of 3-D orthogonal woven fabric (3DOWF) were investigated using a MTS 810.23 material testing system and a self-designed split Hopkinson tension bar apparatus, under a wide range of strain rates (0.003–2308/s). The tensile stress–strain curves obtained from the quasi-static and high strain rates were used to analyze the rate-sensitivity of 3DOWF tensile behaviors. It was found that both the tensile strength and the failure strain increased with increases in the strain rate. The two-phase tensile stiffness phenomenon of 3DOWF under high strain rates has been observed experimentally. A microstructure model combined with finite element analysis was established to explain the tensile failure mechanisms of 3DOWF under high strain rates. It was found that the fabric architecture influences the stress wave propagation, thus leading to the two-phase tensile stiffness phenomenon in the stress–strain curve under high strain-rate tensions.


Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1145
Author(s):  
Jincheng Nie ◽  
Shengci Li ◽  
Huilong Zhong ◽  
Changjing Hu ◽  
Xiangsong Lin ◽  
...  

Laser welding is widely used for the joining of aluminum alloy in the automotive industry, and the vehicles produced are inevitably subjected to high strain rate loading during their service. Therefore, this paper studied the mechanical properties of 6061-T6 aluminum alloy and its laser welded joint at strain rates between 0.0003 and 1000 s−1. Results showed that the microstructure of welded material (WM) was much finer than base material (BM), typical columnar crystals grew perpendicularly to the fusion line, and the minimum hardness value (~56 HV) was obtained inside WM. The strength and dynamic factors of BM and WM increased with increasing strain rate, and the strength of WM was less sensitive to strain rate compared with BM. The strain rate effect was not homogenous in the plastic deformation region. The modified Johnson–Cook (J–C) model which introduced the term C = C1 + C2·ε could well describe the dynamic plastic deformation of BM. However, the fitted results of the simplified J–C model were overall better than the modified J–C model for WM, especially for high strain rate (1000 s−1). These findings will benefit the determination of the dynamic deformation behavior of laser welded aluminum alloy under high strain rates, and could provide a better understanding of lightweight and the safety of vehicles.


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