scholarly journals Efficient harmony search optimization for preventive-maintenance-planning for nuclear power systems

Author(s):  
Abdelkader Rami ◽  
Habib Hamdaoui ◽  
Houari Sayah ◽  
Abdelkader Zeblah

This paper combines the universal generating function UGF with harmony search (HSO) meta-heuristic optimization method to solve a preventive maintenance (PM) problem for series-parallel system. In this work, we consider the situation where system and its components have several ranges of performance levels. Such systems are called multi-state systems (MSS). To enhance system availability or (reliability), possible schedule preventive maintenance actions are performed to equipments and affect strongly the effective age. The MSS measure is related to the ability of the system to satisfy the demand. The objective is to develop an algorithm to generate an optimal sequence of maintenance actions providing system working with the desired level of availability or (reliability) during its lifetime with minimal maintenance cost rate. To evaluate the MSS system availability, a fast method based on UGF is suggested. The harmony search approach can be applied as an optimization technique and adapted to this PM optimization problem.

Author(s):  
S.A. Abouel-Seoud

Maintenance management for the gearbox systems aims at reducing the overall maintenance cost and improving the availability of the systems. Since the maintenance costs represent a substantial portion of the total life cycle costs, reliability and maintenance management of the gearbox systems have drawn increasing interests for the reduction of these costs. This paper considers a condition-based maintenance optimization for continuously degrading systems under continuous rotational vibration acceleration monitoring. After maintenance, the states of the system are randomly distributed with residual damage. An optimization technique is used to solve the preventive maintenance problem for faulty (cracked) gear tooth system. The situations where cracked gear tooth system has several ranges of performance levels are considered. To enhance cracked gear tooth system availability, possible preventive maintenance schedules are performed and affect strongly the effective age. Moreover, the technique is used to generate an optimal sequence of maintenance actions providing system working with the desired level of reliability during its lifetime with minimal maintenance cost rate. A single stage gearbox is used for this study, where multi-time tests were carried on healthy and faulty gearboxes individually. The measured and filtered rotational vibration acceleration was collected where hazard lifetime (LT) was determined at failure based on the Weibull distribution with assured reliability. The results indicate that the saving expected costs of either health or faulty gearbox, the basic maintenance cost (C), availability (AV) and maintenance basic cost and availability (CAV) savings have been estimated. On the other hand, the operating time between failure and optimum points for C, AV and CAV savings are all considered.


2003 ◽  
Vol 16 (2) ◽  
pp. 233-250 ◽  
Author(s):  
Rachid Meziane ◽  
Habib Hamdaoui ◽  
Mustapha Rahli ◽  
Abdelkader Zeblah

This paper describes and uses an ant colony meta-heuristic optimization method to solve the redundancy optimization problem. This problem is known as total investment-cost minimization of series-parallel power system configuration. Redundant components are included to achieve a desired level of availability. System availability is represented by a multi-state availability function. The power systems components are characterized by their performance (capacity), availability and cost. These components are chosen among a list of products available on the market. The proposed meta-heuristic seeks to the best minimal cost power system configuration with desired availability. To estimate the series-parallel power system availability, a fast method based on universal moment generating function (UMGF) is suggested. The ant colony approach is used as an optimization technique. An example of electrical power system is presented.


Author(s):  
Xinlong Li ◽  
Yan Ran ◽  
Genbao Zhang

Preventive maintenance is an important means to extend equipment life and improve equipment reliability. Traditional preventive maintenance decision-making is often based on components or the entire system, the granularity is too large and the decision-making is not accurate enough. The meta-action unit is more refined than the component or system, so the maintenance decision-making based on the meta-action unit is more accurate. Therefore, this paper takes the meta-action unit as the research carrier, considers the imperfect preventive maintenance, based on the hybrid hazard rate model, established the imperfect preventive maintenance optimization model of the meta-action unit, and the optimization solution algorithm was given for the maintenance strategy. Finally, through numerical analysis, the validity of the model is verified, and the influence of different maintenance costs on the optimal maintenance strategy and optimal maintenance cost rate is analyzed.


2017 ◽  
Vol 2 (2) ◽  
Author(s):  
Fesa Putra Kristianto ◽  
Bobby O.P. Soepangkat

PT X Tuban Plant has four plants (unit), namely Tuban I, Tuban II, Tuban III and Tuban IV. Each unit plant has three sub units, i.e., Crusher Operations Sub-Unit, Raw Mill, Kiln and Coal Mill (RKC) Sub-Unit and Finish Mill Sub-Unit. RKC 3 Sub-Unit in Tuban III has the highest number of equipment downtime and production loss. Therefore, it was necessary to optimize the time interval of preventive maintenance ( ) and total labor force as part of the company maintenance policy, would also fulfill the required reliability and availability of RKC 3 Sub-Unit. There were two steps in determining Tp optimum. The first step was to obtain the best distribution of the time between failures (TBF) and time to repair (TTR). The next step was to iterate the operating time (Ti) and Tp to determine the minimum preventive maintenance cost rate, reliability and maintainability.This iteration was applied to sub-units of RKC 3 that possesses a series system. Tp at the lowest rate of maintenance costs was the optimum Tp. The optimum Tp for RKC 3 Sub-Unit is 3743,28 hour. The preventive maintenance cost rate for optimum Tp is Rp33.100/hour and the reliability and availability of sub unit are 96,7% and 99,86% respectively.Keywords: reliability, availability, preventive maintenance cost rate, and preventive maintenance


Author(s):  
Liu Xiaonian ◽  
Wang Liangsheng

An optimized maintenance strategy is being pursued in the nuclear power industry, so as to reduce the maintenance cost and improve equipment reliability. Transition from time-based preventive maintenance (TBM) to Condition-based Maintenance (CBM) or Predictive Maintenance (PdM) is being set as a site initiative by different utilities. This paper analyzes the key elements a plant should focus on to achieve a successful CBM transition; discusses the implementation steps and matters needing attention for the pilot project of CBM transition; and depicts precursors for CBM such as CBM equipment scope screening, equipment failure history collection, failure mode and degradation mechanism analysis, monitoring parameters and frequency setting, CBM result evaluation, and CBM planning. The paper also discusses the impacts and challenges of CBM transition campaign to the existing production scheme.


Author(s):  
Celso M. F. Lapa ◽  
Cla´udio M. N. A. Pereira ◽  
P. F. Frutuoso e Melo

Nuclear standby safety systems must frequently, be submitted to periodic surveillance tests. The main reason is to detect, as soon as possible, the occurrence of unrevealed failure states. Such interventions may, however, affect the overall system availability due to component outages. Besides, as the components are demanded, deterioration by aging may occur, penalizing again the system performance. By these reasons, planning a good surveillance test policy implies in a trade-off between gains and overheads due to the surveillance test interventions. In order maximize the systems average availability during a given period of time, it has recently been developed a non-periodic surveillance test optimization methodology based on genetic algorithms (GA). The fact of allowing non-periodic tests turns the solution space much more flexible and schedules can be better adjusted, providing gains in the overall system average availability, when compared to those obtained by an optimized periodic tests scheme. The optimization problem becomes, however, more complex. Hence, the use of a powerful optimization technique, such as GAs, is required. Some particular features of certain systems can turn it advisable to introduce other specific constraints in the optimization problem. The Emergency Diesel Generation System (EDGS) of a Nuclear Power Plant (N-PP) is a good example for demonstrating the introduction of seasonal constraints in the optimization problem. This system is responsible for power supply during an external blackout. Therefore, it is desirable during periods of high blackout probability to maintain the system availability as high as possible. Previous applications have demonstrated the robustness and effectiveness of the methodology. However, no seasonal constraints have ever been imposed. This work aims at investigating the application of such methodology in the Angra-II Brazilian NPP EDGS surveillance test policy optimization, considering the blackout probability growth during summer, due to the electrical power demand increase. Here, the model used penalizes test interventions by a continuous modulating function, which depends on the instantaneous blackout probability. Results have demonstrated the ability of the method in adapting the surveillance tests policy to seasonal behaviors. The knowledge acquired by the GA during the searching process has lead to test schedules that drastically minimize the test interventions at periods of high blackout probability. It is compensated by more frequent tests redistributed through the periods of low blackout probability, in order to provide improvement on the overall average availability at the system level.


Mathematics ◽  
2019 ◽  
Vol 7 (8) ◽  
pp. 716
Author(s):  
Juhyun Lee ◽  
Byunghoon Kim ◽  
Suneung Ahn

This study deals with the preventive maintenance optimization problem based on a reliability threshold. The conditional reliability threshold is used instead of the system reliability threshold. Then, the difference between the two thresholds is discussed. The hybrid failure rate model is employed to represent the effect of imperfect preventive maintenance activities. Two maintenance strategies are proposed under two types of reliability constraints. These constraints are set to consider the cost-effective maintenance strategy and to evaluate the balancing point between the expected total maintenance cost rate and the system reliability. The objective of the proposed maintenance strategies is to determine the optimal conditional reliability threshold together with the optimal number of preventive maintenance activities that minimize the expected total maintenance cost per unit time. The optimality conditions of the proposed maintenance strategies are also investigated and shown via four propositions. A numerical example is provided to illustrate the proposed preventive maintenance strategies. Some sensitivity analyses are also conducted to investigate how the parameters of the proposed model affect the optimality of preventive maintenance strategies.


Author(s):  
HONGZHOU WANG ◽  
HOANG PHAM

This paper proposes three age-dependent preventive maintenance models with imperfect repair and/or imperfect preventive maintenance (pm). In these models imperfect repair is treated in a way that after repair the lifetime of a unit will decrease to a fraction of its immediately previous one and its repair time will increase to a multiple of immediately previous one. In this paper, the expected maintenance cost rate and asymptotic average availability are derived with a consideration that the maintenance and repair times are not negligible. The optimum maintenance policies are then determined for the three imperfect maintenance models respectively. A class of related optimization problems is also discussed. Finally, a numerical example is presented to illustrate the results.


Author(s):  
Wisam Najm Al-Din Abed ◽  
Omar A. Imran ◽  
Ibrahim S. Fatah

In the designing and operation of interconnected power systems, automatic-generation-control (AGC) represent an important topic. AGC is responsible for maintaining the balance between generation side and load side via controlling the frequency and active power interchange. A new metaheuristic strategy is proposed in this work for optimal controller tuning in AGC system. Ԝһale Орtimіzatіоn Αlgorithm(WOA) is proposed for optimal tuning of reset integral controller. T he proposed strategy is used for optimal AGC in two-areas interconnected-power system. The proposed tuning strategy is compared with other new metaheuristic optimization strategy termed as Harmony Search (HS). The two-area interconnected power system are simulated based MATLAB-toolbox. From results obtained, it is obvious that, the system transient and steady-state behavior are enhanced greatly under the same conditions. This is due to the use of the proposed optimization technique.  The proposed technique has an advanced and superior feature like, local optimum avoiding, fast convergence ability, and lower search agents and iteration are required. All mentioned features, make this strategy optimal for various optimization problems.


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