scholarly journals Three-dimensional stress-based topology optimization using SIMP method

Author(s):  
Hailu Shimels Gebremedhen ◽  
Dereje Engida Woldemicahel ◽  
Fakheruldin M. Hashim

Structural topology optimization problems have been formulated and solved to minimize either compliance or weight of a design domain under volume or stress constraints. The introduction of three-dimensional analysis is a more realistic approach to many applications in industry and research, but most of the developments in stress-based topology optimization are two-dimensional. This article presents an extension of two-dimensional stress-based topology optimization into three-dimensional using SIMP method. The article includes a mathematical model for three-dimensional stress-based topology optimization problems and sensitivity analysis. The article also includes finite element analysis used to compute stress induced in the design domains. The developed model is validated using benchmark problems and the results are compared with three-dimensional compliance-based formulation. From the results, it was clear that the developed model can generate optimal topologies that can sustain applied loads under the boundary conditions defined.

2020 ◽  
Author(s):  
Hailu Shimels Gebremedhen ◽  
Dereje Engida Woldemichael ◽  
Fakhruldin Mohd Hashim

Abstract In this paper a firefly algorithm based hybrid algorithm through retaining global convergence of firefly algorithm and ability of generating connected topologies of optimality criteria (OC) method is proposed as an alternative method to solve stress-based topology optimization problems. Lower and upper limit of design variables (0 and 1) were used to find initial material distribution to initialize firefly algorithm based section of the hybrid algorithm. Input parameters, number of fireflies and number function evaluations were determined before implementation of firefly algorithm to solve formulated problems. Since direct application of firefly algorithm cannot generate connected topologies, outputs from firefly algorithm were used as an initial input material distribution for OC method. The proposed method was validated using two-dimensional benchmark problems and the results were compared with results using OC method. Weight percentage reduction, maximum stress induced, optimal material distribution and compliance were used to compare results. Results from the proposed method showed that the proposed method can generate connected topologies and generated topologies are free from interference of end users, which only dependence on boundary conditions or the design variables. From the results, the objective function (weight of the design domain) can be further reduced in the range of 5% to 15% compared to OC method.


2020 ◽  
Author(s):  
Hailu Shimels Gebremedhen ◽  
Dereje Engida Woldemichael ◽  
Fakhruldin Mohd Hashim

Abstract In this paper, a firefly algorithm based hybrid algorithm through retaining global convergence of firefly algorithm and ability to generate connected topologies of optimality criteria (OC) method is proposed as an alternative method to solve stress-based topology optimization problems. The lower and upper limit of design variables (0 and 1) were used to find initial material distribution to initialize the firefly algorithm based section of the hybrid algorithm. Input parameters, the number of fireflies, and number function evaluations were determined before the implementation of the firefly algorithm to solve formulated problems. Since the direct application of the firefly algorithm cannot generate connected topologies, outputs from the firefly algorithm were used as an initial input material distribution for the OC method. The proposed method was validated using two-dimensional benchmark problems and the results were compared with results using the OC method. Weight percentage reduction, maximum stress-induced, optimal material distribution, and compliance were used to compare results. Results from the proposed method showed that the proposed method can generate connected topologies and generated topologies are free from the interference of end-users, which only dependence on boundary conditions or the design variables. From the results, the objective function (weight of the design domain) can be further reduced in the range of 5% to 15% compared to the OC method.


2020 ◽  
Author(s):  
Hailu Shimels Gebremedhen ◽  
Dereje Engida Woldemichael ◽  
Fakhruldin Mohd Hashim

Abstract In this paper, a firefly algorithm based hybrid algorithm through retaining global convergence of firefly algorithm and ability to generate connected topologies of optimality criteria (OC) method is proposed as an alternative method to solve stress-based topology optimization problems. The lower and upper limit of design variables (0 and 1) were used to find initial material distribution to initialize the firefly algorithm based section of the hybrid algorithm. Input parameters, the number of fireflies, and the number of function evaluations were determined before the implementation of the firefly algorithm to solve formulated problems. Since the direct application of the firefly algorithm cannot generate connected topologies, outputs from the firefly algorithm were used as an initial input material distribution for the OC method. The proposed method was validated using two-dimensional benchmark problems and the results were compared with results using the OC method. Weight percentage reduction, maximum stress-induced, optimal material distribution, and compliance were used to compare results. Results from the proposed method showed that the proposed method can generate connected topologies which are free from the interference of end-users, and only depend on boundary conditions or design variables. From the results, the objective function (weight of the design domain) can be further reduced in the range of 5% to 15% compared to the OC method.


2020 ◽  
Vol 10 (4) ◽  
pp. 1481 ◽  
Author(s):  
Abdulkhaliq A. Jaafer ◽  
Mustafa Al-Bazoon ◽  
Abbas O. Dawood

In this study, the binary bat algorithm (BBA) for structural topology optimization is implemented. The problem is to find the stiffest structure using a certain amount of material and some constraints using the bit-array representation method. A new filtering algorithm is proposed to make BBA find designs with no separated objects, no checkerboard patterns, less unusable material, and higher structural performance. A volition penalty function for topology optimization is also proposed to accelerate the convergence toward the optimal design. The main effect of using the BBA lies in the fact that the BBA is able to handle a large number of design variables in comparison with other well-known metaheuristic algorithms. Based on the numerical results of four benchmark problems in structural topology optimization for minimum compliance, the following conclusions are made: (1) The BBA with the proposed filtering algorithm and penalty function are effective in solving large-scale numerical topology optimization problems (fine finite elements mesh). (2) The proposed algorithm produces solid-void designs without gray areas, which makes them practical solutions that are applicable in manufacturing.


2014 ◽  
Vol 472 ◽  
pp. 475-479 ◽  
Author(s):  
Guang Yu Qiu ◽  
Ping Hu ◽  
Wei Zhou

In this paper, the isogeometric analysis is applied to two-dimensional structural topology optimization instead of traditional finite element analysis. By treating the corresponding element density of knot spans as design variables, the topology optimization model is formulated based on SIMP method. Then the optimization problem is solved using the method of moving asymptotes. As demonstrated by examples, the proposed method can be used for two-dimensional topology optimization. And the results show that checkerboard patterns can be controlled.


Author(s):  
Xiuli Shen ◽  
Shaojing Dong ◽  
Zhiying Chen

To meet the design requirements of the high thrust-weight ratio engine, the twin-web turbine disk is systematically investigated. The structural topology optimization is carried out with the evolutionary structural optimization method based on the conventional turbine disk, and a new shape of the twin-web turbine disk is presented. It is similar to the existing ones but with significant improvement for the strengthened ring is not needed. Then the finite element analysis and size optimization are conducted according to the results of topology optimization. The weight of the twin-web disk is reduced by 23.6% compared to the conventional design with the same stress level. Then a preliminary analysis of the welding residual stress is performed. Finally, a rotating three-dimensional photoelastic test is carried out to verify the rationality of the design and the accuracy of the calculation results.


Author(s):  
Hailu Shimels Gebremedhen ◽  
Dereje Engida Woldemichael ◽  
Fakhruldin Mohd Hashim

AbstractIn this paper, a firefly algorithm based hybrid algorithm through retaining global convergence of firefly algorithm and ability to generate connected topologies of optimality criteria (OC) method is proposed as an alternative method to solve stress-based topology optimization problems. The lower and upper limit of design variables (0 and 1) were used to find initial material distribution to initialize the firefly algorithm based section of the hybrid algorithm. Input parameters, the number of fireflies, and the number of function evaluations were determined before the implementation of the firefly algorithm to solve formulated problems. Since the direct application of the firefly algorithm cannot generate connected topologies, outputs from the firefly algorithm were used as an initial input material distribution for the OC method. The proposed method was validated using two-dimensional benchmark problems and the results were compared with results using the OC method. Weight percentage reduction, maximum stress-induced, optimal material distribution, and compliance were used to compare results. Results from the proposed method showed that the proposed method can generate connected topologies which are free from the interference of end-users, and only depend on boundary conditions or design variables. From the results, the objective function (weight of the design domain) can be further reduced in the range of 5 to 15% compared to the OC method.


Author(s):  
Kuang-Wu Chou ◽  
Chang-Wei Huang

This study proposes a new element-based method to solve structural topology optimization problems with non-uniform meshes. The objective function is to minimize the compliance of a structure, subject to a volume constraint. For a structure of a fixed volume, the method is intended to find a topology that could almost conform to the compliance minimum. The method is refined from the evolutionary switching method, whose policy of exchanging elements is improved by replacing some empirical decisions with ones according to optimization theories. The method has the evolutionary stage and the element exchange stage to conduct topology optimization. The evolutionary stage uses the evolutionary structural optimization method to remove inefficient elements until the volume constraint is satisfied. The element exchange stage performs a procedure refined from the element exchange method. Notably, the procedures of both stages are refined to conduct non-uniform finite element meshes. The proposed method was implemented to use the Abaqus Python scripting interface to call the services of Abaqus such as running analysis and retrieving the output database of an analysis. Numerical examples demonstrate that the proposed optimization method could determine the optimal topology of a structure that is subject to a volume constraint and whose mesh is non-uniform.


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