The internal mixer is an important devise for processing the polymer nanocomposites acting as a chemical reactor. In this article, based on the computational fluid dynamics method, the fluid transportation and heat transfer analysis of sol–gel reaction processing for Polypropylene (PP)/TiO2 nanocomposites in the internal batch mixers with single-winged and two-winged Cam rotors were simulated. First, the Lagrangian coherent structure analysis was used to understand the fluid transport properties in the mixers. Then the effect of rotational speeds (ratios) and barrel temperatures on the heat transfer characteristics in the mixers with different rotors was analyzed. Also, the changes of viscous heating and torques of rotors with different thermal conditions in the mixers were discussed. Especially, the relationship between the fluid transportation and heat transfer characteristics was explored. The results show that a big rotor speed ratio can induce great fluid transportation in the left and right mixer chambers based on the Lagrangian coherent structure analysis, and the fluid near the horseshoe map has great folding effect and temperature magnitude. The viscous dissipation, viscous heat generation, and rotor torques in the mixers increase with increasing the rotational speeds and decrease with increasing the barrel temperatures. The mixer with two-winged rotors has higher average temperature, viscous dissipation, viscous heat generation and the torques of rotors values of reactive fluid than that with single-winged rotors.
A Numerical Simulation of the Temperature Fields in a Capillary with Consideration of the Viscous Heat Generation and a Study on the Measured Viscosity Data
