A framework for cyber-physical production system management and digital twin feedback monitoring for fast failure recovery

Author(s):  
Paolo Franceschi ◽  
Stefano Mutti ◽  
Kiara Ottogalli ◽  
Daniel Rosquete ◽  
Diego Borro ◽  
...  
2021 ◽  
Vol 11 (10) ◽  
pp. 4620
Author(s):  
Niki Kousi ◽  
Christos Gkournelos ◽  
Sotiris Aivaliotis ◽  
Konstantinos Lotsaris ◽  
Angelos Christos Bavelos ◽  
...  

This paper discusses a digital twin-based approach for designing and redesigning flexible assembly systems. The digital twin allows modeling the parameters of the production system at different levels including assembly process, production station, and line level. The approach allows dynamically updating the digital twin in runtime, synthesizing data from multiple 2D–3D sensors in order to have up-to-date information about the actual production process. The model integrates both geometrical information and semantics. The model is used in combination with an artificial intelligence logic in order to derive alternative configurations of the production system. The overall approach is discussed with the help of a case study coming from the automotive industry. The case study introduces a production system integrating humans and autonomous mobile dual arm workers.


2021 ◽  
Author(s):  
Zhongyu Zhang ◽  
Zhenjie Zhu ◽  
Jinsheng Zhang ◽  
Jingkun Wang

Abstract With the drastic development of the globally advanced manufacturing industry, transition of the original production pattern from traditional industries to advanced intelligence is completed with the least delay possible, which are still facing new challenges. Because the timeliness, stability and reliability of them is significantly restricted due to lack of the real-time communication. Therefore, an intelligent workshop manufacturing system model framework based on digital twin is proposed in this paper, driving the deep inform integration among the physical entity, data collection, and information decision-making. The conceptual and obscure of the traditional digital twin is refined, optimized, and upgraded on the basis of the four-dimension collaborative model thinking. A refined nine-layer intelligent digital twin model framework is established. Firstly, the physical evaluation is refined into entity layer, auxiliary layer and interface layer, scientifically managing the physical resources as well as the operation and maintenance of the instrument, and coordinating the overall system. Secondly, dividing the data evaluation into the data layer and the processing layer can greatly improve the flexible response-ability and ensure the synchronization of the real-time data. Finally, the system evaluation is subdivided into information layer, algorithm layer, scheduling layer, and functional layer, developing flexible manufacturing plan more reasonably, shortening production cycle, and reducing logistics cost. Simultaneously, combining SLP and artificial bee colony are applied to investigate the production system optimization of the textile workshop. The results indicate that the production efficiency of the optimized production system is increased by 34.46%.


2019 ◽  
Vol 57 (20) ◽  
pp. 6315-6334 ◽  
Author(s):  
Kai Ding ◽  
Felix T.S. Chan ◽  
Xudong Zhang ◽  
Guanghui Zhou ◽  
Fuqiang Zhang

2019 ◽  
Vol 52 (13) ◽  
pp. 1331-1336 ◽  
Author(s):  
Abderrahim Ait-Alla ◽  
Markus Kreutz ◽  
Daniel Rippel ◽  
Michael Lütjen ◽  
Michael Freitag

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