Dry and minimum quantity lubrication high-throughput drilling of compacted graphite iron

2018 ◽  
Vol 22 (4) ◽  
pp. 652-670 ◽  
Author(s):  
Wenwu Wu ◽  
Ali Kuzu ◽  
David Stephenson ◽  
Jun Hong ◽  
Mustafa Bakkal ◽  
...  
Procedia CIRP ◽  
2016 ◽  
Vol 46 ◽  
pp. 87-90 ◽  
Author(s):  
Ali T. Kuzu ◽  
Wenwu Wu ◽  
David A. Stephenson ◽  
Mustafa Bakkal ◽  
Jun Hong ◽  
...  

Metals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1095 ◽  
Author(s):  
Li ◽  
Wu ◽  
Kuzu ◽  
Zhao ◽  
Hong

Compacted graphite iron (CGI), which is used as a potential material in the auto industry, is a hard-to-machine material for the different minor elements and for the geometry of graphite with grey cast iron. The machinability of CGI in the drilling process was investigated with a 4-mm diameter fine-grain carbide twist drill under four lubrication conditions, dry (no compressed air), dry (with compressed air), MQL 5 ml/h, and MQL 20 mL/h in this paper. The maximum flank wear, types of wear, and cutting loads were studied for identifying the wear mechanism in drilling of CGI. The tool life in the four experiments of CGI drilling is 639 holes, 2969 holes, 2948 holes, and 2685 holes, respectively. The results showed that the main wear mechanism in drilling of CGI is adhesion and abrasion. Carbon, which originates from the graphite of CGI, can improve the lubrication in the drilling process by comparing with MnS in drilling grey cast iron. The thrust force and torque are more than 1000 N and 150 N*cm after 2700 holes in CGI drilling. Drilling of CGI under dry conditions (with compressed air) and MQL 5 ml/h is feasible.


2017 ◽  
Vol 31 (2) ◽  
pp. 17 ◽  
Author(s):  
Sirsendu Mahata ◽  
Ankesh Samanta ◽  
Joydip Roy ◽  
Bijoy Mandal ◽  
Santanu Das

2015 ◽  
Vol 8 (3) ◽  
pp. 208-224 ◽  
Author(s):  
Benkai Li ◽  
Changhe Li ◽  
Yaogang Wang ◽  
Yanbin Zhang ◽  
Min Yang ◽  
...  

2020 ◽  
Vol 13 ◽  
Author(s):  
Gaurav Gaurav ◽  
Abhay Sharma ◽  
G S Dangayach ◽  
M L Meena

Background: Minimum quantity lubrication (MQL) is one of the most promising machining techniques that can yield a reduction in consumption of cutting fluid more than 90 % while ensuring the surface quality and tool life. The significance of the MQL in machining makes it imperative to consolidate and analyse the current direction and status of research in MQL. Objective: This study aims to assess global research publication trends and hot topics in the field of MQL among machining process. The bibliometric and descriptive analysis are the tools that the investigation aims to use for the data analysis of related literature collected from Scopus databases. Methods: Various performance parameters are extracted, such as document types and languages of publication, annual scientific production, total documents, total citations, and citations per article. The top 20 of the most relevant and productive sources, authors, affiliations, countries, word cloud, and word dynamics are assessed. The graphical visualisation of the bibliometric data is presented in terms of bibliographic coupling, citation, and co-citation network. Results: The investigation reveals that the International Journal of Machine Tools and Manufacture (2611 citations, 31 hindex) is the most productive journal that publishes on MQL. The most productive institution is the University of Michigan (32 publications), the most cited country is Germany (1879 citations), and the most productive country in MQL is China (124 publications). The study shows that ‘Cryogenic Machining’, ‘Sustainable Machining’, ‘Sustainability’, ‘Nanofluid’ and ‘Titanium alloy’ are the most recent keywords and indications of the hot topics and future research directions in the MQL field. Conclusion: The analysis finds that MQL is progressing in publications and the emerging with issues that are strongly associated with the research. This study is expected to help the researchers to find the most current research areas through the author’s keywords and future research directions in MQL and thereby expand their research interests.


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