Characteristic sensitivity analysis of herringbone gear power-split transmission system

Author(s):  
Jin-cheng Dong ◽  
San-Min Wang ◽  
Xiao-xi Kou
Author(s):  
Xiaohua Zeng ◽  
Zhenwei Wang ◽  
Dafeng Song ◽  
Dongpo Yang

The coordination control of a transmission system has gradually attracted more attention with the development of hybrid electric vehicles. However, nonlinear coupling of multiple power sources, superposition of different dynamic characteristics in multiple components, and withdrawal and intervention for a power-split powertrain with a two-speed automated manual transmission (AMT) gearbox can cause jerk and vibration of the transmission system during the shift, which has higher requirements and challenges for the overall performance improvement of the system. This paper designs a novel, robust, augmented H∞ shift control strategy for a power-split system with a two-speed AMT gearbox of a heavy commercial vehicle and verifies the strategy’s effectiveness with simulations and experiments. First, the dynamic plant model and kinetic equations are established, and the shift is divided into five stages to clearly reveal the jerk and vibration problem. Based on augmented theory, a robust H∞ shift control strategy is proposed. Shift coordination is transformed into a speed tracking problem, and state variable and disturbance are reconstructed to obtain a new augmented system. Simulation and hardware-in-the-loop test are carried out to verify the effectiveness of the strategy, which mainly includes simulation of pneumatic actuator and H∞ control strategy. Results show that the proposed H∞ control strategy can greatly reduce the jerk of the transmission system. The jerk produced by the proposed strategy is decreased from 20.4 to 4.07 m/s3, leading to a substantial improvement of 80%. Therefore, the proposed strategy may offer a theoretical reference for the actual vehicle controller during the shift.


2020 ◽  
Vol 12 (9) ◽  
pp. 168781402095460
Author(s):  
Dou Lei ◽  
Cai Yingfeng ◽  
Chen Long ◽  
Shi Dehua ◽  
Hu Donghai ◽  
...  

The power-split hybrid electric vehicle (PS-HEV) has multiple working modes to maintain high operation efficiency according to different conditions. The main modes involved in the vehicle driving process are pure electric mode and the hybrid driving mode. Because the electromechanical coupling problem is involved in the above two working modes, the transmission system exhibits strong non-linear characteristics. If the operation range of the engine and motor are unreasonable, the rotor system will vibrate and become instability. In this paper, the non-linear dynamic equations of the electromechanical coupling of the transmission system are established for electric driving mode and hybrid driving mode. The closed-homoclinic phase trajectory equation at the center point of the disturbance-free Hamilton system is determined. The chaotic thresholds for the pure electric and hybrid driving modes are derived through the Melnikov’s method to obtain the optimal working domain of the engine and motor. Finally, numerical simulation analysis is conducted to verify the feasibility of the work domain optimization scheme. Simulation results show that the proposed engine and motor working area optimization scheme can effectively avoid the homoclinic bifurcation in the PS-HEV during the driving process and prevent the vehicle from entering the chaotic state.


2015 ◽  
Vol 2015 ◽  
pp. 1-15 ◽  
Author(s):  
Hao Dong ◽  
Yan Cao ◽  
Zhou Fang

In order to solve the dynamic vibration characteristics of the power-split transmission system, the system of the dynamic mechanical model is established. Firstly, according to the theoretical analysis method of the tooth contact analysis (TCA) and loaded tooth contact analysis (LTCA), the actual meshing process of each gear pair is simulated, and the time-varying mesh stiffness excitation is obtained, which can improve the numerical precision. Next, by using the lumped mass method, the bending-torsional coupling three-dimensional dynamical model of the power-split transmission is established. The identical dimensionless equations are deduced by eliminating the effect of rigid displacement and the method of dimensional normalization. Next, the frequency domain and time domain responses of this system are obtained. The dynamic load change characteristics of each gear pair are analyzed. The results show that establishment, solution, and analysis of the system dynamics model could provide a basis for the dynamic design and have an important significance for the dynamic efficiency analysis and dynamic performance optimization design of the power-split transmission. Through theoretical data compared with the experimental data, we verified the correctness of the method proposed.


Author(s):  
Shuai Mo ◽  
Ting Zhang ◽  
Guoguang Jin ◽  
Zhanyong Feng ◽  
Jiabei Gong ◽  
...  

The load sharing characteristics of the herringbone planetary transmission system are a key indicator for evaluating the bearing stability and reliability of each planet gear in the transmission system. The value of the load sharing coefficient is closely related to the manufacturing error and the assembly error in gear processing and assembly process. Therefore, it is indispensable to study the influence mechanism of these errors on the load sharing characteristics of the transmission system. Nevertheless, researches on the multi-coupling transmission error to the load sharing characteristics of herringbone planetary transmission system did not receive enough attention, but much of the single errors. Based on the centralized parameters theory and the Lagrange method, this research establishes a dynamic model for herringbone planetary transmission system and creatively proposes a study of multi-coupling error which consists of eccentric error, tooth profile error, stagger angle and assembly error. This work shows that the changing regulation of the load sharing characteristics with any one of the above errors is different. However, the load sharing characteristics become worse with the increase of multi-coupling error, in which the eccentric error plays a main role. Therefore, the error control should focus on eccentric error.


2018 ◽  
Vol 10 (1) ◽  
pp. 168781401774773 ◽  
Author(s):  
Chang Lyu ◽  
Zhao Yanqing ◽  
Lyu Meng

In hydraulic mechanical transmission loaders, a hydraulic torque converter can prevent an engine from stalling due to overloading of the loader during the spading process; however, the hydraulic torque converter also reduces the loader’s fuel economy because of its low transmission efficiency. To address this issue, the study designs an output-power-split transmission system that is applied to a hybrid loader. The designed transmission system removes the hydraulic torque converter in the power transmission system of a traditional loader and adopts a planetary gear set with a compact structure as the dynamic coupling element, thus allowing the output power of the loader to be split transmitted. During shoveling, the loader power-split transmission system based on a planetary gear set can prevent the motor from plugging and over-burning under conditions that ensure that the traction does not decrease. In addition, the transmission efficiency and loader fuel economy are higher in the proposed transmission system than in the power transmission system of a traditional loader. The test results show that the transmission efficiency of the designed system was 13.2% higher than that of the traditional hydraulic mechanical transmission loader.


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