A flow loop study on the effect of Ca2+ ions on the CO2 corrosion of 1Cr carbon steel in a CaCO3-saturated solution

Author(s):  
Riccardo Rizzo ◽  
Attila Palencsár ◽  
Rajan Ambat
Author(s):  
Bernardo Augusto Farah Santos ◽  
Rhuan Costa Souza ◽  
Maria Eduarda Dias Serenario ◽  
Eugenio Pena Mendes Junior ◽  
Thiago Araujo Simões ◽  
...  

The formation/deposition of hydrate and scale in gas production and transportation pipeline has continue to be a major challenge in the oil and gas industry. Pipeline transport is one of the most efficient, reliable and safer means of transporting petroleum products from the well sites to either the refineries or to the final destinations. Acetic acid (HAc), is formed in the formation water which also present in oil and gas production and transportation processes. Acetic acid aids corrosion in pipelines and in turn aids the formation and deposition of scales which may eventually choke off flow. Most times, Monethylene Glycol (MEG) is added into the pipeline as an antifreeze and anticorrosion agent. Some laboratory experiments have shown that the MEG needs to be separated from unwanted substance such as HAc that are present in the formation water to avoid critical conditions in the pipeline. Internal pipeline corrosion slows and decreases the production of oil and gas when associated with free water and reacts with CO2 and organic acid by lowering the integrity of the pipe. In this study, the effect of Mono-Ethylene Glycol (MEG) and Acetic acid (HAc) on the corrosion rate of X-80 grade carbon steel in CO2 saturated brine were evaluated at 25oC and 80oC using 3.5% NaCl solution in a semi-circulation flow loop set up. Weight loss and electrochemical measurements using the linear polarization resistance (LPR) and electrochemical impedance spectroscope (EIS) were used in measuring the corrosion rate as a function of HAc and MEG concentrations. The results obtained so far shows an average corrosion rate increases from 0.5 to 1.8 mm/yr at 25oC, and from 1.2 to 3.5 mm/yr at 80oC in the presence of HAc. However, there are decrease in corrosion rate from 1.8 to 0.95 mm/yr and from 3.5 to 1.6mm/yr respectively at 25oC and 80oC on addition of 20% and 80% MEG concentrations to the solution. It is also noted that the charge transfer with the electrochemical measurements (EIS) results is the main corrosion controlling mechanism under the test conditions. The higher temperature led to faster film dissolution and higher corrosion rate in the presence of HAc. The EIS results also indicate that the charge transfer controlled behaviour was as a result of iron carbonate layer accelerated by the addition of different concentrations of MEG to the system. Key words: CO2 corrosion, Carbon steel, MEG, HAc, Inhibition, Environment.


2020 ◽  
Vol 55 (3) ◽  
pp. 253-267
Author(s):  
Lijin Dong ◽  
Xiaolong Zhang ◽  
Yifeng Li ◽  
Qinying Wang ◽  
Li Liu ◽  
...  

2019 ◽  
Vol 6 ◽  
Author(s):  
Shengxi Li ◽  
Zhipeng Zeng ◽  
Michael A. Harris ◽  
Lizeth J. Sánchez ◽  
Hongbo Cong

Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 3898 ◽  
Author(s):  
Rehan Khan ◽  
Hamdan H. Ya ◽  
William Pao ◽  
Armaghan Khan

Erosion–corrosion in flow changing devices as a result of sand transportation is a serious concern in the hydrocarbon and mineral processing industry. In this work, the flow accelerated erosion–corrosion mechanism of 90°, 60°, and 30° long radius horizontal–horizontal (H–H) carbon steel elbows with an inner diameter of 50.8 mm were investigated in an experimental closed-flow loop. For these geometrical configurations, erosion–corrosion was elucidated for erosive slug flow regimes and the extent of material degradation is reported in detail. Qualitative techniques such as multilayer paint modeling and microscopic surface imaging were used to scrutinize the flow accelerated erosion–corrosion mechanism. The 3D roughness characterization of the surface indicates that maximum roughness appears in downstream adjacent to the outlet of the 90° elbow. Microscopic surface imaging of eroded elbow surfaces disseminates the presence of corrosion pits on the exit regions of the 90° and 60° elbows, but erosion scars were formed on the entry regions of the 30° elbow. Surface characterization and mass loss results indicated that changing the elbow geometrical configuration from a small angle to wide angle significantly changed the mechanical wear mechanism of the tested elbows. Moreover, the maximum erosive location was identified at the top of the horizontally-oriented elbow for slug flow.


1997 ◽  
Vol 15 (1-2) ◽  
pp. 211-240 ◽  
Author(s):  
Srdjan Nesić, ◽  
John Postlethwaite, ◽  
Miran Vrhovac,

CORROSION ◽  
2011 ◽  
Vol 67 (10) ◽  
pp. 105006-105006-11 ◽  
Author(s):  
P. Ajmera ◽  
W. Robbins ◽  
S. Richter ◽  
S. Nešić

Abstract Asphaltenes (heptane insolubles) from a variety of crude oils have been identified previously as contributors to inhibition of internal corrosion of mild steel pipelines. However, the mechanism of inhibition is unknown. To explore the mechanism, carbon dioxide (CO2) corrosion rates and wettability (oil/water contact angles) have been measured using Arab Heavy crude oil and its asphaltenes. Inhibition of CO2 corrosion rates for carbon steel was measured using electrochemical methods in a glass cell; wettability was assessed using contact angle measurements in a multiphase goniometer. The phase behavior of asphaltenes in corrosion and wetting was evaluated in the crude, toluene (C7H8), or heptol (70:30 mixture of heptane [C7H16] and toluene). Inhibition on steel exposed to a hydrocarbon phase increased with the concentration of asphaltenes in toluene. Inhibition by asphaltenes dissolved in toluene appears to be more effective than in the whole crude, at equivalent concentrations of asphaltenes. At 5 wt% in toluene, asphaltenes form a strong protective layer on the carbon steel surface, which reduces the corrosion rate and makes the surface hydrophobic. When the solubility of the oil is altered to the point where asphaltenes start to flocculate, it enhances the corrosion inhibition greatly. However, the inhibition is not as persistent as for the fully dissolved asphaltenes, and the surface needs to be periodically wetted with the oil phase to maintain the protection.


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