Effects of tensile stress on electrochemical characteristics and structural morphology of P110SS steels in carbon dioxide-saturated solution

A high-temperature autoclave was used to grow CO2 corrosion-product films on P110SS steel specimens while the surface of the specimens was continuously subjected to tensile stress in a four-point bending jig; the autoclaving times were 6, 18, 36, and 72 h. A scanning electron microscope was used to observe the surface topography of the corrosion-product films formed on the P110SS steels. An X-ray diffraction was used to analyze the phase compositions of the corrosion products. The electrochemical performance of the films was investigated using electrochemical impedance spectroscopy and potentiodynamic polarization curves. The results showed that tensile stress could hinder the formation of corrosion-product films; the integrity and compactness of the films worsened, but the phase compositions of the films did not change. The applied tensile stress resulted in a smaller grain size of the corrosion-product films, and the grain boundaries increased. In addition, owing to the induced tensile stress, the charge transfer resistances decreased, and the corrosion current densities increased for the P110SS steels with corrosion-product films in a 3.5 wt.% NaCl solution saturated with CO2.

Laser Additively Manufactured Iron-Based Biocomposite: Microstructure, Degradation, and In Vitro Cell Behavior

A too slow degradation of iron (Fe) limits its orthopedic application. In this study, calcium chloride (CaCl2) was incorporated into a Fe-based biocomposite fabricated by laser additive manufacturing, with an aim to accelerate the degradation. It was found that CaCl2 with strong water absorptivity improved the hydrophilicity of the Fe matrix and thereby promoted the invasion of corrosive solution. On the other hand, CaCl2 could rapidly dissolve once contacting the solution and release massive chloride ion. Interestingly, the local high concentration of chloride ion effectively destroyed the corrosion product layer due to its strong erosion ability. As a result, the corrosion product layer covered on the Fe/CaCl2 matrix exhibited an extremely porous structure, thus exhibiting a significantly reduced corrosion resistance. Besides, in vivo cell testing proved that the Fe/CaCl2 biocomposite also showed favorable cytocompatibility.

Corrosion behavior of HRB400 and HRB400M steel bars in concrete under DC interference

The influence of direct current interference on the corrosion behavior of HRB400 and HRB400M steel bars in simulated concrete solution was studied using methods such as weight loss experiment, electrochemical experiment, surface technology and product analysis. The research results showed that with the increase of DC interference voltage, the corrosion rates of HRB400 and HRB400M steel bars would increase. The corrosion resistance of HRB400M steel bars was better than HRB400 steel bars under the experimental conditions. In addition, direct current interference could cause damage to the corrosion product layer on the surface of HRB400 steel bars and HRB400M steel bars. And the corrosion form and corrosion product types of HRB400 and HRB400M steel bars would be affected by direct current interference. The main corrosion products of HRB400 steel bars included γ-FeOOH and Fe2O3 when it was not interfered by DC. When DC interference was applied, the main corrosion products included Fe3O4 and Fe2O3. The corrosion products on the surface of HRB400M steel bars were mainly Fe3O4 and Fe2O3, and the types of products increased to form Cr2O3 and MnFe2O4.

Corrosion behavior and electrochemical corrosion of a high manganese steel in simulated marine splash zone

The corrosion behavior of a high manganese steel in simulated marine splash zone environment was studied by dry-wet cyclic corrosion experiment and electrochemical experiment. Corrosion kinetics, composition, surface morphology, cross-section morphology, element distribution, valence state, polarization curve and electrochemical impedance spectroscopy were analyzed with the aim of characterizing the characteristics of corrosion product films. The results show that in chloride-containing environment, in the initial corrosion products, Mn oxides with porous structure lead to higher corrosion rate. As corrosion extends, the formation of alloy element oxides in corrosion products changes the corrosion properties of rust layers at different stages. Mo oxides form a stable passivation film, which reduces the influence of chloride ion on corrosion. Ni oxides in the inner rust layer facilitate the transformation of goethite, and Cr oxides in the outer rust layer increase the densification of the rust layer. The stability and compactness of Fe3O4, α-FeOOH and FeCr2O4 in the later corrosion products inhibit the corrosion action of manganese iron oxides and slow down the corrosion rate. With the corrosion durations, the corrosion current density of the sample with the corrosion product film first increases and then decreases, and the corrosion potential first moves negative and then shifts in a positive direction subsequently, indicating that the protective effect of the corrosion product film is gradually significant.

In situ corrosion of canister materials in bentonite: the IC-A experiment at Mont Terri

Since 2012, a long-term in situ corrosion experiment (IC-A) has been conducted in the Mont Terri Underground Research Laboratory in Switzerland. The aims of the project with international partners are to confirm the long-term anaerobic corrosion rate of carbon steel and copper in compacted bentonite under repository-relevant environmental conditions, to gather in situ corrosion data supporting canister lifetime predictions, to provide confirmation of the effect of the bentonite buffer on microbial activity and microbially influenced corrosion, and to study the effects of welding (steel) and deposition technique (copper) on the corrosion properties of these candidate materials for disposal canisters. To date, carbon steel and cold sprayed and electrodeposited copper coatings have been retrieved after different exposure periods up to 3 years and characterised to establish the composition of the corrosion product, the morphology of the corroded surface, and to measure the rate of corrosion. For carbon steel specimens, a complex corrosion product was identified, consisting predominantly of magnetite. Low average anaerobic corrosion rates were measured for carbon steel and a very modest amount of alteration was identified on copper. The density and the initial form of the bentonite had a small influence on the rate of corrosion, across all materials.

Corrosion Product Film of a Medium-Mn Steel Exposed to Simulated Marine Splash Zone Environment

The corrosion behavior of a medium-Mn steel in a simulated marine splash zone was studied by a dry–wet cyclic corrosion experiment and electrochemical experiment. The corrosion products were characterized by corrosion rate calculation, composition detection, morphology observation, element distribution detection, valence analysis, polarization curve, and electrochemical impedance test. The results show that the corrosion products of the sample mainly include γ-FeOOH, FexOy, MnxOy, and a small amount of (Fe,Mn)xOy, and the valence state of iron compounds and manganese compounds in different corrosion stages changed obviously. In the initial corrosion products, Mn is enriched significantly and facilitates the electrochemical reaction of corrosion process. The content of Ni in the inner rust layer is high. The semi-quantitative analysis of the corrosion product elements shows that the atomic concentrations of Cr and Mo increase significantly in later corrosion products, indicating that the dense isolation layer formed by alloy element compounds in the corroded layer is the main factor to improve the protection ability of the rust layer at the end corrosion stage of the sample. With the corrosion durations, the corrosion current density of the sample with the corrosion product film first increases and then decreases, and the corrosion potential first moves negative and then shifts in a positive direction subsequently, indicating that the protective effect of the corrosion product film is gradually significant.

Effect of Grain Size on the Corrosion Behavior of Fe-3wt.%Si-1wt.%Al Electrical Steels in Pure Water Saturated with CO2

The corrosion behavior of two silicon steels with the same chemical composition but different grains sizes (i.e., average grain area of 115.6 and 4265.9 µm2) was investigated by metallographic microscope, gravimetric, electrochemical and surface analysis techniques. The gravimetric and electrochemical results showed that the corrosion rate increased with decreasing the grain size. The scanning electron microscopy/energy dispersive X-ray spectroscopy and X-ray photoelectron spectroscopyanalyses revealed formation of a more homogeneous and compact corrosion product layer on the coarse-grained steel compared to fine-grained material. The Volta potential analysis, carried out on both steels, revealed formation of micro-galvanic sites at the grain boundaries and triple junctions. The results indicated that the decrease in corrosion resistance in the fine-grained steel could be attributed to the higher density of grain boundaries (e.g., a higher number of active sites and defects) brought by the refinement. The higher density of active sites at grain boundaries promote the metal dissolution of the and decreased the stability of the corrosion product layerformed on the metal surface.