Experimental study of heat transfer and friction factor in a double pipe heat exchanger using twisted tape with dimple inserts

Heat transfer and overall heat transfer in a double pipe heat exchanger fitted with twisted-tape elements and titanium dioxide nanofluid were studied experimentally. The inner and outer diameters of the inner tube were 8 and 16 mm, respectively, and cold and hot water were used as working fluids in shell side and tube side. The twisted tapes were made from aluminum sheet with tape thickness (d) of 1 mm, width (W) of 5 mm, and length of 120 cm. Titanium dioxide nanoparticles with a diameter of 30 nm and a volume concentration of 0.01% (v/v) were prepared. The effects of temperature, mass flow rate, and concentration of nanoparticles on the overall heat transfer coefficient, heat transfer changes in the turbulent flow regimeRe≥2300, and counter current flow were investigated. When using twisted tape and nanofluid, heat transfer coefficient was about 10 to 25 percent higher than when they were not used. It was also observed that the heat transfer coefficient increases with operating temperature and mass flow rate. The experimental results also showed that 0.01% TiO2/water nanofluid with twisted tape has slightly higher friction factor and pressure drop when compared to 0.01% TiO2/water nanofluid without twisted tape. The empirical correlations proposed for friction factor are in good agreement with the experimental data.

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Investigation of Overlapped Twisted Tapes Inserted in a Double-Pipe Heat Exchanger Using Two-Phase Nanofluid

Nanomaterials ◽

10.3390/nano10091656 ◽

2020 ◽

Vol 10 (9) ◽

pp. 1656 ◽

Cited By ~ 1

Author(s):

Mehdi Ghalambaz ◽

Hossein Arasteh ◽

Ramin Mashayekhi ◽

Amir Keshmiri ◽

Pouyan Talebizadehsardari ◽

...

Keyword(s):

Heat Transfer ◽

Reynolds Number ◽

Performance Evaluation ◽

Heat Exchanger ◽

Evaluation Criterion ◽

Twisted Tape ◽

Performance Evaluation Criterion ◽

Twisted Tapes ◽

Double Pipe ◽

Pipe Heat

This study investigated the laminar convective heat transfer and fluid flow of Al2O3 nanofluid in a counter flow double-pipe heat exchanger equipped with overlapped twisted tape inserts in both inner and outer tubes. Two models of the same (co-swirling twisted tapes) and opposite (counter-swirling twisted tapes) angular directions for the stationary twisted tapes were considered. The computational fluid dynamic simulations were conducted through varying the design parameters, including the angular direction of twisted tape inserts, nanofluid volume concentration, and Reynolds number. It was found that inserting the overlapped twisted tapes in the heat exchanger significantly increases the thermal performance as well as the friction factor compared with the plain heat exchanger. The results indicate that models of co-swirling twisted tapes and counter-swirling twisted tapes increase the average Nusselt number by almost 35.2–66.2% and 42.1–68.7% over the Reynolds number ranging 250–1000, respectively. To assess the interplay between heat transfer enhancement and pressure loss penalty, the dimensionless number of performance evaluation criterion was calculated for all the captured configurations. Ultimately, the highest value of performance evaluation criterion is equal to 1.40 and 1.26 at inner and outer tubes at the Reynolds number of 1000 and the volume fraction of 3% in the case of counter-swirling twisted tapes model.

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