The Development of Direct-drive High-speed Brushless Permanent Magnet Motors for Machine Tools

Smart Science ◽  
2017 ◽  
Vol 5 (1) ◽  
pp. 21-38
Author(s):  
Chang-Chou Hwang ◽  
Chong Jie Hong ◽  
Chia-Yu Chang
Energies ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 8058
Author(s):  
Chaelim Jeong ◽  
Luca Cinti ◽  
Nicola Bianchi

This paper deals with the possibility to replace rare-earth permanent magnet (PM) motors in direct drive applications. According to previous researches, there are alternatives such as surface-mounted PM motors and spoke-type motors adopting Ferrite PMs, synchronous reluctance motors, with or without the assistance of low-energy PMs. Few studies have been carried out to compare all models at once, thus it is hard to choose which type motor is to be preferred as a valid alternative of rare-earth PM motors in direct drive applications. In this paper, the representative candidates listed above are analyzed and the results are compared with that of a rare-earth PM motor, which is considered as a reference motor. Additionally, the demagnetization phenomenon of the motors with Ferrite PMs is deeply analyzed because this kind of PM may be easily demagnetized by the stator flux. Finally, both strengths and weaknesses of each alternative motors are highlighted.


2019 ◽  
Vol 11 (9) ◽  
pp. 168781401987536
Author(s):  
Wenjie Cheng ◽  
Zhikai Deng ◽  
Ling Xiao ◽  
Bin Zhong ◽  
Wenbo Duan

With a 10-kW, 120,000-r/min, ultra-high-speed permanent magnet synchronous motor taken as a prototype, experimental research is conducted on the rotor dynamic behaviours of a three-pad bidirectional gas foil bearing high-speed motor rotor system. Load-carrying properties of the three-pad bidirectional gas foil bearing are analysed, and natural frequencies of conical and parallel whirling modes of the elastically supported rotor are calculated based on an appropriate simplification to the stiffness and damping coefficients of the gas foil bearings. The prototype passes through a 90,000-r/min coast-down experiment. Experiments show that there are violent subsynchronous whirling motions that are evoked by the gas foil bearing–rotor system itself. The cause of shaft orbit drift is analysed, and the corresponding solution is put forward. The theoretical analysis and experimental results can offer a useful reference to the bearing–rotor system design of ultra-high-speed permanent magnet motors and its subsequent dynamic analysis.


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