Multiphase flow in directional solidification of metal matrix particulate composites

2006 ◽  
Vol 14 (3) ◽  
pp. 445-463 ◽  
Author(s):  
Hong-Bing Xiong ◽  
Yuan Ma ◽  
Li-Li Zheng
2005 ◽  
Author(s):  
Yuan Ma ◽  
Lili Zheng

Metal matrix particulate composites (MMPCs) are made of a continuous metallic matrix and discontinuous reinforcing particles. An efficient solidification model for MMPCs is developed in this paper. The molten metal is considered as a continuous multi-component medium, while the particles are treated as a discrete Lagrangian entity that exchanges mass, momentum and energy with the melt. The particle entrapment model is developed to determine the possibility of the particles to interact with the interface. The forces acting on particles in front of an advancing solidification interface are quantified for particle engulfment and pushing (PEP), and this model is incorporated into the computational scheme for simulating particle dynamic distributions. The integrated numerical model is applied to Al alloy growth with ZrO2 particle inclusions in the directional solidification. The results show that particle movement and distribution are gready affected by the two-phase liquid flow pattern and intensity. The effect of particle size and solidification velocity on PEP and final particle distribution in the solid matrix are also determined.


JOM ◽  
1991 ◽  
Vol 43 (5) ◽  
pp. 35-41 ◽  
Author(s):  
Pradeep Rohatgi ◽  
Rajiv Asthana

JOM ◽  
1991 ◽  
Vol 43 (7) ◽  
pp. 58-58
Author(s):  
Pradeep Rohatgi ◽  
Rajiv Asthana

Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2143
Author(s):  
Shaimaa I. Gad ◽  
Mohamed A. Attia ◽  
Mohamed A. Hassan ◽  
Ahmed G. El-Shafei

In this paper, an integrated numerical model is proposed to investigate the effects of particulate size and volume fraction on the deformation, damage, and failure behaviors of particulate-reinforced metal matrix composites (PRMMCs). In the framework of a random microstructure-based finite element modelling, the plastic deformation and ductile cracking of the matrix are, respectively, modelled using Johnson–Cook constitutive relation and Johnson–Cook ductile fracture model. The matrix-particle interface decohesion is simulated by employing the surface-based-cohesive zone method, while the particulate fracture is manipulated by the elastic–brittle cracking model, in which the damage evolution criterion depends on the fracture energy cracking criterion. A 2D nonlinear finite element model was developed using ABAQUS/Explicit commercial program for modelling and analyzing damage mechanisms of silicon carbide reinforced aluminum matrix composites. The predicted results have shown a good agreement with the experimental data in the forms of true stress–strain curves and failure shape. Unlike the existing models, the influence of the volume fraction and size of SiC particles on the deformation, damage mechanism, failure consequences, and stress–strain curve of A359/SiC particulate composites is investigated accounting for the different possible modes of failure simultaneously.


Author(s):  
R. S. Amano ◽  
J. Xie ◽  
E. K. Lee ◽  
P. K. Rohatgi

A new experimental configuration for the casting of metal matrix composites (MMCs) using Al-4.5 wt pct Cu have been used to obtain finer microstructures around the fiber reinforcement. The new configuration allows the fibers to be extended out the mold and cooled by a heat sink. By doing so, the solidification can be made more rapid, and more primary alpha-aluminum phase can be formed on the surface of the fibers. It is believed that this can lead to improvement in the properties of the composite. CFD simulation of the solidification of Al-4.5 wt pct Cu in the casting process has been carried out by using commercial CFD code. Parametric studies on the effects of different processing parameters on solidification time have been simulated using the CFD code. These parameters include, but are not limited to, the pouring temperature of the liquid melt, sink temperature, fiber length extended out of the mold, the mold initial temperature, fiber conductivity, applied pressure, and fiber bundle diameter. Selected simulation results are compared with the available experimental data obtained from the UWM Center for Composites.


2011 ◽  
Vol 316-317 ◽  
pp. 97-106 ◽  
Author(s):  
Tahir Ahmad ◽  
Othman Mamat

Metal matrix-particulate composites fabricated by using powder metallurgy possess a higher dislocation density, a small sub-grain size and limited segregation of particles, which, when combined, result in superior mechanical properties. The present study aims to develop iron based silica sand nanoparticles composites with improved mechanical properties. An iron based silica sand nanoparticles composite with 5, 10, 15 and 20 wt.% of nanoparticles silica sand were developed through powder metallurgy technique. It was observed that by addition of silica sand nanoparticles with 20 wt.% increased the hardness up to 95HRB and tensile strength up to 690MPa. Sintered densities and electrical conductivity of the composites were improved with an optimum value of 15 wt.% silica sand nanoparticles. Proposed mechanism is due to diffusion of silica sand nanoparticles into porous sites of the composites.


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