scholarly journals Numerical Modelling of the Effect of Cooling Conditions and Mould Size during Solidification of Al-4.5%Cu Alloy in Static Casting Process

2021 ◽  
Vol 1107 (1) ◽  
pp. 012019
Author(s):  
C.P. Egole ◽  
H.E. Mgbemere ◽  
G.M. Sobamowo ◽  
G.I. Lawal
2013 ◽  
Vol 634-638 ◽  
pp. 1690-1693
Author(s):  
Yu Bo Zuo ◽  
Lei Li ◽  
Qing Feng Zhu ◽  
Jian Zhong Cui

In order to understand the effect of casting temperature on the low frequency electromagnetic casting process, 200mm billets of an Al-Zn-Mg-Cu alloy were produced, the microstructure was analyzed and the temperature field was measured during the casting process. The experimental results showed that low frequency electromagnetic casting process has an evident grain refining effect on aluminum alloy and casting temperature is not a sensitive parameter for this process, which can tolerate a large range of casting temperature. In the range of 710 to 750 °C, casting temperature does not show significant effect on the microstructure.


2012 ◽  
Vol 25 (2) ◽  
pp. 65-74 ◽  
Author(s):  
H Wang ◽  
G Djambazov ◽  
K Pericleous ◽  
R A Harding ◽  
M Wickins

Metals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 625 ◽  
Author(s):  
Yoon-Seok Lee ◽  
Yuya Makino ◽  
Jun Nitta ◽  
Eunkyung Lee

To improve the mechanical properties of the casting alloys, various attempts have been made to use alternative casting technologies. The Ohno continuous casting (OCC) process is a unidirectional solidification method, which leads to high-quality cast samples. In this study, the Al-Si-Cu-Mg alloy was cast at casting speeds of 1 mm/s, 2 mm/s, and 3 mm/s, by the OCC process. The aim of this study is to investigate the effects of the casting process parameters, such as casting speeds and cooling conditions, on the crystallization characteristics and mechanical properties of OCC-Al-Si-Cu-Mg alloy. Particularly, secondary dendrite arms spacing of α-Al dendrites in OCC samples significantly decreases with increasing casting speed. Moreover, the mean tensile strength of the samples, produced at the highest casting speed of 4.0 mm/s, is significantly higher than that for the samples produced at a casting speed of 1.0 mm/s.


2016 ◽  
Author(s):  
M. Jabbari ◽  
V. A. Jambhekar ◽  
J. H. Hattel ◽  
R. Helmig

2015 ◽  
Vol 60 (2) ◽  
pp. 871-874 ◽  
Author(s):  
S. Saikawa ◽  
G. Aoshima ◽  
S. Ikeno ◽  
K. Morita ◽  
N. Sunayama ◽  
...  

Abstract High-strength aluminum alloy are widely used for structural components in aerospace, transportation and racing car applications. The objective of this study is to enhance the strength of the Al-Zn-Mg-Cu alloy used for gravity casting process. All alloys cast into stepped-form sand mold (Sand-mold Casting; SC) and Y-block shaped metal mold(Permanent mold Casting; PC) C and then two –step aged at 398-423 K after solution treated at 743 K for 36 ks. The tensile strength and total elongation of the two-step aged SC alloys were 353-387 MPa and about 0.4% respectively. This low tensile properties of the SC alloys might be caused by remaining of undissolved crystallized phase such as Al2CuM, MgZn2 and Al-Fe-Cu system compounds. However, good tensile properties were obtained from PC alloys, tensile strength and 0.2% proof stress and elongation were 503-537 MPa, 474-519 MPa and 1.3-3.3%. The reason of the good properties in PM alloys, is the lowed amount of undissolved crystallized phase than that of SC ones and primary crystallized alpha-Al phase was finer due to high cooling rate at solidification in casting.


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