Automatic Optical Inspection of Printed Circuit Boards

Circuit World ◽  
1984 ◽  
Vol 11 (1) ◽  
pp. 38-40 ◽  
Author(s):  
K.G. Doyle

2013 ◽  
Vol 325-326 ◽  
pp. 1614-1618
Author(s):  
Guang Jie Xiong ◽  
Yu Fei Liu ◽  
Rui Zhen Liu

Captured circular marks are deformed sometimes when Automatic Optical Inspection (AOI) is used to detect various defects on Printed Circuit Boards (PCB), which may affect the precision of inspection. A new accurate positioning method of circular marks is proposed to solve the problem by obtaining the center of the most round ellipse based on the criterion that the ratio of the difference between the length and width of its circumscribed rectangle and the width of the rectangle is less than 0.1. The simulation tests show that, if the mark has much more deformations, the center positioning error of the proposed algorithm is about 0.013 pixels, and the running time is less than 40ms. Therefore, the proposed method provides good characteristics such as speediness, strong anti-interference ability and robustness.





Author(s):  
A. De Luca-Pennacchia ◽  
M. Á. Sánchez-Martí­nez

Solder paste deposit on printed circuit boards (PCB) is a critical stage. It is known that about 60% of functionality defects in this type of boards are due to poor solder paste printing. These defects can be diminished by means of automatic optical inspection of this printing. Actually, this process is implemented by image processing software with its inherent high computational time cost. In this paper we propose to implement a high parallel degree image comparison algorithm suitable to be implemented on FPGA, which could be incorporated to an automatic inspection system. The hardware implementation of the algorithm allows us to fulfill time requirements demanded by industry.



2021 ◽  
Vol 7 ◽  
Author(s):  
Ameya Kulkarni ◽  
Chengying Xu

Deep learning methods have been extensively studied and have been proven to be very useful in multiple fields of technology. This paper presents a deep learning approach to optically detect hidden hardware trojans in the manufacturing and assembly phase of printed circuit boards to secure electronic supply chains. Trojans can serve as backdoors of accessing on chip data, can potentially alter functioning and in some cases may even deny intended service of the chip. Apart from consumer electronics, printed circuit boards are used in mission critical applications like military and space equipment. Security compromise or data theft can have severe impact and thus demand research attention. The advantage of the proposed method is that it can be implemented in a manufacturing environment with limited training data. It can also provide better coverage in detection of hardware trojans over traditional methods. Image recognition algorithms need to have deeper penetration inside the training layers for recognizing physical variations of image patches. However, traditional network architectures often face vanishing gradient problem when the network layers are added. This hampers the overall accuracy of the network. To solve this a Residual network with multiple layers is used in this article. The ResNet34 algorithm can identify manufacturing tolerances and can differentiate between a manufacturing defect and a hardware trojan. The ResNet operates on the fundamental principle of learning from the residual of the output of preceding layer. In the degradation issue, it is observed that, a shallower network performs better than deeper network. However, this is with the downside of lower accuracy. Thus, a skip connection is made to provide an alternative path for the gradient to skip forward the training of few layers and add in multiple repeating blocks to achieve higher accuracy and lower training times. Implementation of this method can bolster automated optical inspection setup used to detect manufacturing variances on a printed circuit board. The results show a 98.5% accuracy in optically detecting trojans by this method and can help cut down redundancy of physically testing each board. The research results also provide a new consideration of hardware trojan benchmarking and its effect on optical detection.



2013 ◽  
Vol 712-715 ◽  
pp. 2364-2367
Author(s):  
Xiao Su Tong

To automate present Automatic Optical Inspection (AOI) systems, an intelligent method based on lightness analysis for solder joints detection is proposed in this paper. Firstly, the image taken from real printed circuit board (PCB) is preprocessed and segmented. Then, we compute the image similarity by calculating the Euclidean distance. If the similarity exceeds the threshold, we extract the lightness of solder joints by converting between RGB color mode and HLS color mode. Lastly, all the defects of solder joints are classified into several different types according to their lightness appearances. Experiment results show that the method deduced in this paper can detect accurately solder defects from different patches.



2019 ◽  
pp. 27-30
Author(s):  
A. A. Korneev ◽  
S. A. Glebov

The paper considers various systems for monitoring the installation of radio‑electronic devices, which includes both optical and combined systems. Also, the latest complexes of 3D automatic optical inspection (AOI) of the quality of installation of electronic components on printed circuit boards (PCB), which increase the accuracy and performance of the test and eliminate many defects during installation of components that are not available in the 2D inspection mode, are considered. Such defects include the height of the solder fillet, the angle of inclination of the body of the element, the height of the raising of the pins. The paper proposes a technique to improve the perception of visual images of components by applying several graphic images of the same component, presented in three additive color models. Improving the recognition of the outlines of components allows you to eliminate defects during the inspection at the stage of inspection of defects, while the electronic units can be repaired.



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