A comparison of industrial robots interface: force guidance system and teach pendant operation

2016 ◽  
Vol 43 (5) ◽  
pp. 552-562 ◽  
Author(s):  
Guilherme Boulhosa Rodamilans ◽  
Emília Villani ◽  
Luís Gonzaga Trabasso ◽  
Wesley Rodrigues de Oliveira ◽  
Ricardo Suterio
Keyword(s):  
Evaluation Method ◽  
Industrial Robot ◽  
Industrial Applications ◽  
Human Robot Interaction ◽  
Industrial Robots ◽  
Guidance System ◽  
Learning Criterion ◽  
Content Type ◽  
On Line ◽  
Guidance Systems

Purpose This paper aims to propose an evaluation method to compare two different Human–Robot Interaction (HRI) solutions that can be used for on-line programming in an industrial context: a force guidance system and the traditional teach pendant operation. Design/methodology/approach The method defines three evaluation criteria (agility, accuracy and learning) and describes an experimental approach based on the analysis of variance to verify the performance of guidance systems according to these criteria. This method is used in this paper to compare the traditional teach pendant interface with an implementation of a force guidance system based on the use of an external force/torque sensor. Findings The application of the proposed method to an off-the-shelf industrial robot shows that the force guidance system has a better performance according to the agility criterion. Both solutions have a similar performance for the accuracy criterion, with a limit of about 2 mm in the achieved position accuracy. Regarding the learning criterion, the authors cannot affirm that any of the methods has an improved agility when the operator repeats the tasks. Practical implications This work supports the selection of guidance systems to be used in on-line programming of industrial applications. It shows that the force guidance system is an option potentially faster than the teach pendant when the required positioning accuracy is greater than 2 mm. Originality/value The new method proposed in this paper can be applied to a large range of robots, not being limited to commercial available collaborative robots. Furthermore, the method is appropriate to accomplish further investigations in HRI not only to compare programming methods but also to evaluate guidance systems approaches or robot control systems.

Practical application of a safe human-robot interaction software

2020 ◽  
Vol 47 (3) ◽  
pp. 359-368 ◽  
Author(s):  
Mustafa Can Bingol ◽  
Omur Aydogmus
Keyword(s):  
Robot Manipulator ◽  
Industrial Robot ◽  
Wavelet Packet ◽  
Human Robot Interaction ◽  
Industrial Robots ◽  
Robot Interaction ◽  
Content Type ◽  
Depth Sensors ◽  
Working Space ◽  
Vision Module

Purpose Because of the increased use of robots in the industry, it has become inevitable for humans and robots to be able to work together. Therefore, human security has become the primary noncompromising factor of joint human and robot operations. For this reason, the purpose of this study was to develop a safe human-robot interaction software based on vision and touch. Design/methodology/approach The software consists of three modules. Firstly, the vision module has two tasks: to determine whether there is a human presence and to measure the distance between the robot and the human within the robot’s working space using convolutional neural networks (CNNs) and depth sensors. Secondly, the touch detection module perceives whether or not a human physically touches the robot within the same work environment using robot axis torques, wavelet packet decomposition algorithm and CNN. Lastly, the robot’s operating speed is adjusted according to hazard levels came from vision and touch module using the robot’s control module. Findings The developed software was tested with an industrial robot manipulator and successful results were obtained with minimal error. Practical implications The success of the developed algorithm was demonstrated in the current study and the algorithm can be used in other industrial robots for safety. Originality/value In this study, a new and practical safety algorithm is proposed and the health of people working with industrial robots is guaranteed.

Teleoperation of ABB industrial robots

2014 ◽  
Vol 41 (3) ◽  
pp. 286-295 ◽  
Author(s):  
Mohsen Moradi Dalvand ◽  
Saeid Nahavandi
Keyword(s):  
Remote Control ◽  
High Efficiency ◽  
Industrial Robot ◽  
Industrial Applications ◽  
Industrial Robots ◽  
Control Technique ◽  
Level Control ◽  
Tracking Errors ◽  
Content Type ◽  
Low Level

Purpose – The purpose of this paper is to analyse teleoperation of an ABB industrial robot with an ABB IRC5 controller. A method to improve motion smoothness and decrease latency using the existing ABB IRC5 robot controller without access to any low-level interface is proposed. Design/methodology/approach – The proposed control algorithm includes a high-level proportional-integral-derivative controller (PID) controller used to dynamically generate reference velocities for different travel ranges of the tool centre point (TCP) of the robot. Communication with the ABB IRC5 controller was performed utilising the ABB PC software development kit. The multitasking feature of the IRC5 controller was used to enhance the communication frequency between the controller and the remote application. Trajectory tracking experiments of a pre-defined three-dimensional trajectory were carried out and the benefits of the proposed algorithm were demonstrated. The robot was intentionally installed on a wobbly table and its vibrations were recorded using a six-degrees-of-freedom force/torque sensor fitted to the tool mounting interface of the robot. The robot vibrations were used as a measure of the smoothness of the tracking movements. Findings – A communication rate of up to 250 Hz between the computer and the controller was established using C# .Net. Experimental results demonstrating the robot TCP, tracking errors and robot vibrations for different control approaches were provided and analysed. It was demonstrated that the proposed approach results in the smoothest motion with tracking errors of < 0.2 mm. Research limitations/implications – The proposed approach may be employed to produce smooth motion for a remotely operated ABB industrial robot with the existing ABB IRC5 controller. However, to achieve high-bandwidth path following, the inherent latency of the controller must be overcome, for example by utilising a low-level interface. It is particularly useful for applications including a large number of short manipulation segments, which is typical in teleoperation applications. Social implications – Using the proposed technique, off-the-shelf industrial robots can be used for research and industrial applications where remote control is required. Originality/value – Although low-level control interface for industrial robots seems to be the ideal long-term solution for teleoperation applications, the proposed remote control technique allows out-of-the-box ABB industrial robots with IRC5 controllers to achieve high efficiency and manipulation smoothness without requirements of any low-level programming interface.

Robust industrial robot real-time positioning system using VW-camera-space manipulation method

2014 ◽  
Vol 41 (1) ◽  
pp. 70-81 ◽  
Author(s):  
Yong Liu ◽  
Dingbing Shi ◽  
Steven Baard Skaar
Keyword(s):  
Real Time ◽  
Camera Calibration ◽  
Industrial Robot ◽  
Research Problem ◽  
Industrial Applications ◽  
Industrial Robots ◽  
Positioning System ◽  
Content Type ◽  
Time Performance ◽  
The Impact

Purpose – Vision-based positioning without camera calibration, using uncalibrated industrial robots, is a challenging research problem. To address the issue, an uncalibrated industrial robot real-time positioning system has been developed in this paper. The paper aims to discuss these issues. Design/methodology/approach – The software and hardware of this system as well as the methodology are described. Direct and inverse kinematics equations that map joint space into “camera space” are developed. The camera-space manipulation (CSM) algorithm has been employed and improved with varying weights on camera samples of the robot end effector, and the improved CSM is named VW-CSM. The experiments of robot positioning have been conducted using the traditional CSM algorithm and the varying-weight CSM (VW-CSM) algorithm, respectively, both without separate camera calibration. The impact on the accuracy and real-time performance of the system caused by different weights has been examined and discussed. Findings – The experimental results show that the accuracy and real-time performance of the system with the VW-CSM algorithm is better than the one with using the original CSM algorithm, and the impact on the accuracy and real-time performance of the system caused by different weights has been revealed. Originality/value – The accuracy and real-time performance of the system with the VW-CSM algorithm is verified. These results prove that the developed system using the VW-CSM algorithm can satisfy the requirements of most industrial applications and can be widely used in the field of industrial robots.

Preliminary experience with Brown-Roberts-Wells (BRW) computerized tomography stereotaxic guidance system

1983 ◽  
Vol 59 (2) ◽  
pp. 217-222 ◽  
Author(s):  
M. Peter Heilbrun ◽  
Theodore S. Roberts ◽  
Michael L. J. Apuzzo ◽  
Trent H. Wells ◽  
James K. Sabshin
Keyword(s):  
Ct Scan ◽  
Computerized Tomography ◽  
Guidance System ◽  
Production Model ◽  
Ct Scanner ◽  
Content Type ◽  
Ct Scanners ◽  
Guidance Systems ◽  
Fine Print

✓ The production model of the Brown-Roberts-Wells (BRW) computerized tomography (CT) stereotaxic guidance system is described. Hardware and software modifications to the original prototype now allow the system to be used independently of the CT scanner after an initial scan with the localizing components fixed to the skull. The system is simple and efficient, can be used universally with all CT scanners, and includes a phantom simulator system for target verification. Preliminary experience with 74 patients at two institutions is described. It is concluded that CT stereotaxic guidance systems will become important tools in the neurosurgical armamentarium, as they allow accurate approach to any target identifiable on the CT scan.

Optimization design of drive system for industrial robots based on dynamic performance

2017 ◽  
Vol 44 (6) ◽  
pp. 765-775 ◽  
Author(s):  
LianZheng Ge ◽  
Jian Chen ◽  
Ruifeng Li ◽  
Peidong Liang
Keyword(s):  
Optimization Model ◽  
Optimization Problem ◽  
Industrial Robot ◽  
Dynamic Performance ◽  
System Optimization ◽  
Drive System ◽  
Industrial Robots ◽  
Mixed Integer ◽  
Light Weight ◽  
Content Type

Purpose The global performance of industrial robots partly depends on the properties of drive system consisting of motor inertia, gearbox inertia, etc. This paper aims to deal with the problem of optimization of global dynamic performance for robotic drive system selected from available components. Design/methodology/approach Considering the performance specifications of drive system, an optimization model whose objective function is composed of working efficiency and natural frequency of robots is proposed. Meanwhile, constraints including the rated and peak torque of motor, lifetime of gearbox and light-weight were taken into account. Furthermore, the mapping relationship between discrete optimal design variables and component properties of drive system were presented. The optimization problem with mixed integer variables was solved by a mixed integer-laplace crossover power mutation algorithm. Findings The optimization results show that our optimization model and methods are applicable, and the performances are also greatly promoted without sacrificing any constraints of drive system. Besides, the model fits the overall performance well with respect to light-weight ratio, safety, cost reduction and others. Practical implications The proposed drive system optimization method has been used for a 4-DOF palletizing robot, which has been largely manufactured in a factory. Originality/value This paper focuses on how the simulation-based optimization can be used for the purpose of generating trade-offs between cost, performance and lifetime when designing robotic drive system. An applicable optimization model and method are proposed to handle the dynamic performance optimization problem of a drive system for industrial robot.

The Pransky interview: Dr Cory Kidd, Founder and CEO at Catalia Health

2017 ◽  
Vol 44 (3) ◽  
pp. 259-263 ◽  
Author(s):  
Joanne Pransky
Keyword(s):  
Large Scale ◽  
Information Science ◽  
Industrial Robot ◽  
Human Robot Interaction ◽  
High Tech ◽  
Healthcare Applications ◽  
Robot Interaction ◽  
Wall Street ◽  
Content Type ◽  
Institute Of Technology

Purpose The purpose of this paper is a “Q&A interview” conducted by Joanne Pransky of Industrial Robot Journal as a method to impart the combined technological, business and personal experience of a prominent, robotic industry PhD-turned-entrepreneur regarding the evolution, commercialization and challenges of bringing a technological invention to market. Design/methodology/approach The interviewee is Dr Cory Kidd, an inventor, entrepreneur and leading practitioner in the field of human–robot interaction. Dr Kidd shares his 20-year journey of working at the intersection of healthcare and technology and how he applied innovative technologies toward solving large-scale consumer healthcare challenges. Findings Dr Kidd received his BS degree in Computer Science from the Georgia Institute of Technology and earned a National Science Foundation Graduate Research Fellow in Computer and Information Science & Engineering. Dr Kidd received his MS and PhD degrees at the MIT Media Lab in human–robot interaction. While there, he conducted studies that showed the psychological and clinical advantages of using a physical robot over screen-based interactions. While finishing his PhD in 2007, he founded his first company, Intuitive Automata, which created interactive coaches for weight loss. Though Intuitive Automata ceased operations in 2013, Dr Kidd harnessed his extensive knowledge of the healthcare business and the experiences from patient engagement and launched Catalia Health in 2014 with a new platform centered specifically around patient behavior change programs for chronic disease management. Originality/value Dr Kidd is a pioneer of social robotics and has developed groundbreaking technology for healthcare applications that combines artificial intelligence, psychology and medical best practices to deliver everyday care to patients who are managing chronic conditions. He holds patents, including one entitled Apparatus and Method for Assisting in Achieving Desired Behavior Patterns and in an Interactive Personal Health Promoting Robot. Dr Kidd was awarded the inaugural Wall Street Journal and Credit Suisse Technopreneur of the Year in 2010, which is meant to “honor the entry that best applies technology with the greatest potential for commercial success”. He is also the Director of Business Development for the nonprofit Silicon Valley Robotics and is an impact partner for Fresco Capital. He consults, mentors and serves as a Board Member and Advisor to several high-tech startups.

scholarly journals A new joint friction model for parameter identification and sensor-less hand guiding in industrial robots

2020 ◽  
Vol 47 (6) ◽  
pp. 847-857
Author(s):  
Guanghui Liu ◽  
Qiang Li ◽  
Lijin Fang ◽  
Bing Han ◽  
Hualiang Zhang
Keyword(s):  
Industrial Robot ◽  
Angular Displacement ◽  
Weighted Least Squares ◽  
Friction Model ◽  
Industrial Robots ◽  
Model Parameters ◽  
Dynamic Parameters ◽  
Content Type ◽  
Joint Friction ◽  
Six Dof

Purpose The purpose of this paper is to propose a new joint friction model, which can accurately model the real friction, especially in cases with sudden changes in the motion direction. The identification and sensor-less control algorithm are investigated to verify the validity of this model. Design/methodology/approach The proposed friction model is nonlinear and it considers the angular displacement and angular velocity of the joint as a secondary compensation for identification. In the present study, the authors design a pipeline – including a manually designed excitation trajectory, a weighted least squares algorithm for identifying the dynamic parameters and a hand guiding controller for the arm’s direct teaching. Findings Compared with the conventional joint friction model, the proposed method can effectively predict friction factors during the dynamic motion of the arm. Then friction parameters are quantitatively obtained and compared with the proposed friction model and the conventional friction model indirectly. It is found that the average root mean square error of predicted six joints in the proposed method decreases by more than 54%. The arm’s force control with the full torque using the estimated dynamic parameters is qualitatively studied. It is concluded that a light-weight industrial robot can be dragged smoothly by the hand guiding. Practical implications In the present study, a systematic pipeline is proposed for identifying and controlling an industrial arm. The whole procedure has been verified in a commercial six DOF industrial arm. Based on the conducted experiment, it is found that the proposed approach is more accurate in comparison with conventional methods. A hand-guiding demo also illustrates that the proposed approach can provide the industrial arm with the full torque compensation. This essential functionality is widely required in many industrial arms such as kinaesthetic teaching. Originality/value First, a new friction model is proposed. Based on this model, identifying the dynamic parameter is carried out to obtain a set of model parameters of an industrial arm. Finally, a smooth hand guiding control is demonstrated based on the proposed dynamic model.

Active vibration control of flexible-joint manipulators using accelerometers

2019 ◽  
Vol 47 (1) ◽  
pp. 33-44
Author(s):  
Pu Zhao ◽  
Yunfei Zhou
Keyword(s):  
Reference Model ◽  
Industrial Applications ◽  
Industrial Robots ◽  
Pd Controller ◽  
Control Performance ◽  
Flexible Joint ◽  
Joint Flexibility ◽  
Content Type ◽  
Acceleration Feedback ◽  
Feedback Method

Purpose Manipulators are often subjected to joint flexibility caused by various causes in industrial applications, such as shaft windup, harmonic drives and bearing deformation. However, many industrial robots are only equipped with motor-side encoders because link-side encoders and torque transducers are expensive. Because of joint flexibility and resulted slow response rate, control performance of these manipulators is very limited. Based on this, the purpose of this paper is to use easy-to-install and cheap accelerometers to improve control performance of such manipulators. Design/methodology/approach First, a novel tip-acceleration feedback method is proposed to avoid amplifications of approximation errors caused by inversion of the Jacobian matrix. Then, a new control scheme, consisting an artificial neural network, a proportional-derivative (PD) controller and a reference model, is proposed to track motor-side position and suppress link-side vibration. Findings By using the proposed tip-acceleration feedback method, each link’s vibration can be suppressed correlatively. Through the networks, smaller motor-side tracking errors can be obtained and unknown dynamics can be compensated. Tracking and convergence performance of the network-based system can be improved by using the additional PD controller. Originality/value The originality is based on using accelerometers to improve link-side vibration suppression and control performance of flexible-joint manipulators. The previously used methods need expensive link-side sensors or accurate robot model, which is unavailable for many industrial robots only equipped with motor-side encoders. The report proposed a novel acceleration feedback method and used networks to solve such problems.

Uncertainty analysis and evaluation of measurement of the positioning repeatability for industrial robots

2018 ◽  
Vol 45 (4) ◽  
pp. 492-504 ◽  
Author(s):  
Yang Chuangui ◽  
Liu Xingbao ◽  
Yue Xiaobin ◽  
Mi Liang ◽  
Wang Junwen ◽  
...  
Keyword(s):  
Probability Distribution Function ◽  
Design Methodology ◽  
Industrial Robot ◽  
Measurement Model ◽  
Measurement Procedure ◽  
Industrial Robots ◽  
Key Factors ◽  
Content Type ◽  
Normal Distributions ◽  
Analysis And Evaluation

PurposeThis paper aims to solve the nonlinear problem in the uncertainty evaluation of the measurement of the positioning repeatability (RP) of industrial robots and provide guidance to restrict the uncertainty of measurement of RP (uRP).Design/methodology/approachFirstly, some uncertain sources existing in the measurement procedure of RP are identified. Secondly, the probability distribution function (PDF) of every source is established on the basis of its measurements. Some spatial combined normal distributions are adopted. Then, a method, based on Monte Carlo method (MCM) and established measurement model, is developed for the estimation ofuRP. Thirdly, some tests are developed for the identification and validation of the selected PDFs of uncertain sources. Afterwards, the proposed method is applied for the evaluation and validation of theuRP. Finally, influence analyses of some key factors are proposed for the quantification of their relative contributions touRP.FindingsResults show that the proposed method can reasonably and objectively estimate theuRPof the selected industrial robot, and changes of the industrial robots’ position and the laser trackers measurement are correlated. Additionally, theuRPof the selected industrial robot can be restricted by using the results of its key factors onuRP.Originality/valueThis paper proposes the spatial combined normal distribution to model the uncertainty of the repeatability of the laser tracker and industrial robot. Meanwhile, the proposed method and influence analyses can be used in estimating and restricting theuRPand thus useful in determining whether the RP of a tested industrial robot meets its requirements.

Analysis of non-geometric accuracy effects of articulated robots

2017 ◽  
Vol 44 (5) ◽  
pp. 639-647
Author(s):  
Gregor Lux ◽  
Marco Ulrich ◽  
Thomas Baker ◽  
Martin Hutterer ◽  
Gunther Reinhart
Keyword(s):  
Joint Stiffness ◽  
Industrial Applications ◽  
Industrial Robots ◽  
Kinematic Structure ◽  
Geometric Accuracy ◽  
Robot Calibration ◽  
Content Type ◽  
Articulated Robots ◽  
Non Destructive ◽  
Geometric Effects

Purpose Articulated robots are widely used in industrial applications owing to their high repeatability accuracy. In terms of new applications such as robot-based inspection systems, the limitation is a lack of pose accuracy. Mostly, robot calibration approaches are used for the improvement of the pose accuracy. Such approaches however require a profound understanding of the determining effects. This paper aims to provide a non-destructive analysis method for the identification and characterisation of non-geometric accuracy effects in relation to the kinematic structure for the purpose of an accuracy enhancement. Design/methodology/approach The analysis is realised by a non-destructive method for rotational, uncoupled robot axes with the use of a 3D lasertracker. For each robot axis, the lasertracker position data for multiple reflectors are merged with the joint angles given by the robot controller. Based on this, the joint characteristics are determined. Furthermore, the influence of the kinematic structure is investigated. Findings This paper analyses the influence of the kinematic structure and non-geometric effects on the pose accuracy of standard articulated robots. The provided method is shown for two different industrial robots and presented effects incorporate tilting of the robot, torsional joint stiffness, hysteresis, influence of counter balance systems, as well as wear and damage. Practical implications Based on these results, an improved robot model for a better match between the mathematical description and the real robot system can be achieved by characterising non-geometric effects. In addition, wear and damages can be identified without a disassembly of the system. Originality/value The presented method for the analysis of non-geometric effects can be used in general for rotational, uncoupled robot axes. Furthermore, the investigated accuracy influencing effects can be taken into account to realise high-accuracy applications.

Sign in / Sign up

Export Citation Format

Share Document