Purpose
The purpose of this paper is to enhance the performance of maintenance in a solar power plant by implementing the proactive maintenance (PaM) strategy, measured by the availability and the total maintenance workload.
Design/methodology/approach
The prior maintenance strategy was reviewed, and then the strategy was adjusted to focus on PaM. Failure modes and effects analysis (FMEA) was a tool for analyzing the severity and occurrence of the failure modes and effects. Then, the Why‒Why analysis was used for investigating the root causes of failures. The countermeasures were drawn, and the preventive maintenance (PM) plan was revised and carried out. The total maintenance, the PaM and reactive maintenance workload, was obtained, and then the improvements were determined. The values of availability were also obtained.
Findings
Previously, the appeared maintenance strategy was not clearly defined. It seemed to have reactive maintenance coupled with PM; it was checked once a year, and corrective actions were made when something wrong was found. Then the management team observed an increase in the reactive maintenance workload, whereas the values of availability were not consistent and tended to drop. After implementing the new maintenance strategy, PaM, the total maintenance workload decreased 14 percent in one year. The average availability of the solar power plant improved from 0.9943 to 0.9969, and the values of availability had better consistency.
Practical implications
The PaM can be applied to solar power plant without limiting the prior maintenance strategy and the complexity of production or machinery. The solar power plant is a quite simple production, and most machines consist of electrical equipment and electrical circuits. The PaM supports to analyze the failure modes, the consequence of the failure events and failure effects, and to decide what should be done. Importantly, PaM can reduce total maintenance workload while the value of availability is higher and consistent.
Originality/value
This paper states how to successfully implement the PaM for the solar power plant. Previously, the plant did not have a clearly defined maintenance strategy; it was checked once a year, and it was corrected when abnormalities were detected. The PaM strategy provides tools and processes for failures and effects analysis. Although there was a more workload of PM, the total maintenance workload decreased, even in the first year.
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