Numerical Simulation and Die Optimal Design of a Large Diameter Thin-Walled Aluminum Profile Extrusion

Author(s):  
Peng Liu ◽  
Shuisheng Xie ◽  
Youfeng He ◽  
Lei Cheng
2011 ◽  
Vol 306-307 ◽  
pp. 459-462
Author(s):  
Peng Liu ◽  
Shui Sheng Xie ◽  
Lei Cheng

Extrusion process of a large diameter thin-walled aluminum profile was simulated by Arbitrary Lagrangian Eulerian (ALE) algorithm based on HyperXtrude software. The results show that the material flow velocity in the bearing exit of the initial design die is non-uniform. Three times modifications were performed and simulated. The optimal design with more uniform flow velocity in the bearing exit was obtained.


2012 ◽  
Vol 544 ◽  
pp. 194-199
Author(s):  
Di Zhang ◽  
Shui Ping Sheng ◽  
Zeng Liang Gao

Two important parameters of torispherical head that are (interior radius of spherical crown area) and r (interior radius of transition corner) have been optimized by the module of the large general-purpose finite-element software ANSYS, targeting the strength and stability of the head. This paper provides an optimized torispherical head, which improves the stability of the edge of the head with acceptable strength of the head. The procedure is generally applicable as a design tool for optimal design.


2012 ◽  
Vol 429 ◽  
pp. 111-115
Author(s):  
Zhen Long Leng ◽  
Jin Feng Yang ◽  
Qun Ping Liu ◽  
Xun Deng

This paper focuses on application of the three-dimensional digital modeling, numerical analysis and optimization, digital control and other key technologies which provide technical support for the design and development in CNC floor boring and milling machine manufactruing. The three-dimensional digital modeling, digital assembly, interference checking help to eliminate some hidden trouble before processing and assembly. Numerical simulation reduces the cost and shortens the cycle of designand manufactruing in the optimal design of the machine. This technique has been successfully applied to a CNC Floor Boring and Milling Machine Model, which has been running for three years and achieved satisfactary economic result.


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