Energy absorption of thin-walled tubes with pre-folded origami patterns: Numerical simulation and experimental verification

2016 ◽  
Vol 103 ◽  
pp. 33-44 ◽  
Author(s):  
Kai Yang ◽  
Shanqing Xu ◽  
Jianhu Shen ◽  
Shiwei Zhou ◽  
Yi Min Xie
Keyword(s):  
Numerical Simulation ◽  
Energy Absorption ◽  
Experimental Verification ◽  
Thin Walled

Energy Absorption of Thin-Walled Square Tubes With a Prefolded Origami Pattern—Part I: Geometry and Numerical Simulation

2013 ◽  
Vol 81 (1) ◽  
Author(s):  
Jiayao Ma ◽  
Zhong You
Keyword(s):  
Numerical Simulation ◽  
Energy Absorption ◽  
Plastic Hinge ◽  
Thin Sheet ◽  
Manufacturing Cost ◽  
Developable Surface ◽  
Absorption Increase ◽  
Collapse Mode ◽  
Wide Range ◽  
Thin Walled

Thin-walled tubes subjected to axial crushing have been extensively employed as energy absorption devices in transport vehicles. Conventionally, they have a square or rectangular section, either straight or tapered. Dents are sometimes added to the surface in order to reduce the initial buckling force. This paper presents a novel thin-walled energy absorption device known as the origami crash box that is made from a thin-walled tube of square cross section whose surface is prefolded according to a developable origami pattern. The prefolded surface serves both as a type of geometric imperfection to lower the initial buckling force and as a mode inducer to trigger a collapse mode that is more efficient in terms of energy absorption. It has been found out from quasi-static numerical simulation that a new collapse mode referred to as the completed diamond mode, which features doubled traveling plastic hinge lines compared with those in conventional square tubes, can be triggered, leading to higher energy absorption and lower peak force than those of conventional ones of identical weight. A parametric study indicates that for a wide range of geometric parameters the origami crash box exhibits predictable and stable collapse behavior, with an energy absorption increase of 92.1% being achieved in the optimum case. The origami crash box can be stamped out of a thin sheet of material like conventional energy absorption devices without incurring in-plane stretching due to the developable surface of the origami pattern. The manufacturing cost is comparable to that of existing thin-walled crash boxes, but it absorbs a great deal more energy during a collision.

scholarly journals Axial Crushing Behavior of Aluminum Square Tube with Origami Pattern

2016 ◽  
Vol 10 (2) ◽  
pp. 90 ◽  
Author(s):  
Prescilla Christy Albert ◽  
Amir Radzi Ab Ghani ◽  
Mohd Zaid Othman ◽  
Ahmad Mujahid Ahmad Zaidi
Keyword(s):  
Numerical Simulation ◽  
Energy Absorption ◽  
Testing Machine ◽  
Axial Crushing ◽  
Geometrical Shapes ◽  
Thin Walled Tube ◽  
Absorption Performance ◽  
Thin Walled ◽  
Crushing Behavior ◽  
Aluminum Alloy 6063

<span style="font-size: 10pt; font-family: 'Times New Roman','serif'; mso-fareast-font-family: 宋体; mso-font-kerning: 1.0pt; mso-ansi-language: EN-US; mso-fareast-language: ZH-CN; mso-bidi-language: AR-SA;" lang="EN-US">The study of axial crushing behavior is important in designing crashworthy structures especially in automotive applications. The axial crushing of thin-walled tube has better energy absorption capability. Thus, introducing milled geometrical shapes on thin-walled tube may improve the energy absorption performance. The improvement of the crush response is determined through the reduction of the Initial Peak Force (IPF) and the increase of the Specific Energy Absorption (SEA). This was done by employing origami pattern milled on the surface of thin-walled square tube which was investigated experimentally and numerically. The material used for the tube was aluminum alloy 6063-T5. The simulation results were validated by experiments which were conducted using <span style="text-transform: uppercase;">Instron</span> 3382 Universal Testing Machine and <span style="text-transform: uppercase;">Instron Dynatup</span> 8250 Drop Hammer Machine. The numerical simulation then progressed by varying parameters such as dimensions and configurations of the origami pattern on the square tube. ABAQUS finite element (FE) software was used to conduct the numerical simulation. The result of employing the origami square pattern on square tube is expected to improve the crush response by lowering the IPF and increasing the SEA. The obtained results were then compared with the conventional square tube where the origami pattern on square tube enhanced the crush performance.</span>

A Novel Origami Crash Box With Varying Profiles

2013 ◽  
Author(s):  
Jiayao Ma ◽  
Zhong You
Keyword(s):  
Numerical Simulation ◽  
Energy Absorption ◽  
Cross Sections ◽  
Peak Force ◽  
Geometric Imperfection ◽  
Axial Crushing ◽  
Collapse Mode ◽  
Thin Walled Tube ◽  
Thin Walled ◽  
Initial Peak

Crash boxes in automobiles are often made from thin-walled tubes. They are designed to absorb energy when subjected to axial crushing. In this paper we present a novel crash box known as the origami crash box. It is produced by pre-folding the surface of a thin-walled tube according to a developable origami pattern. The pre-folded surface serves both as a type of geometric imperfection to lower the initial peak force, and as a mode inducer to trigger a collapse mode that is more efficient in terms of energy absorption. Numerical simulation of quasi-static axial crushing of the origami crash box has shown that a new collapse mode deemed the completed diamond mode can be triggered in tubes with square, rectangular, and polygonal cross sections and tapered shapes, leading to both a substantial gain in overall energy absorption, while at the same time, a reduction in initial peak force.

Experimental and numerical studies on failure and energy absorption of composite thin-walled square tubes under quasi-static compression loading

2020 ◽  
Vol 21 (6) ◽  
pp. 623-634
Author(s):  
Haolei Mou ◽  
Zhenyu Feng ◽  
Jiang Xie ◽  
Jun Zou ◽  
Kun Zhou
Keyword(s):  
Finite Element ◽  
Shell Model ◽  
Energy Absorption ◽  
Failure Mode ◽  
Failure Criterion ◽  
Finite Element Models ◽  
Static Compression ◽  
Compression Loading ◽  
Thin Walled ◽  
Simulation Results

AbstractTo analysis the failure and energy absorption of carbon fiber reinforced polymer (CFRP) thin-walled square tube, the quasi-static axial compression loading tests are conducted for [±45]3s square tube, and the square tube after test is scanned to further investigate the failure mechanism. Three different finite element models, i.e. single-layer shell model, multi-layer shell model and stacked shell mode, are developed by using the Puck 2000 matrix failure criterion and Yamada Sun fiber failure criterion, and three models are verified and compared according to the experimental energy absorption metrics. The experimental and simulation results show that the failure mode of [±45]3s square tube is the local buckling failure mode, and the energy are absorbed mainly by intralaminar and interlaminar delamination, fiber elastic deformation, fiber debonding and fracture, matrix deformation cracking and longitudinal crack propagation. Three different finite element models can reproduce the collapse behaviours of [±45]3s square tube to some extent, but the stacked shell model can better reproduce the failure mode, and the difference of specific energy absorption (SEA) is minimum, which shows the numerical simulation results are in better agreement with the test results.

scholarly journals Compressive Behaviour of Aluminium Pyramidal Lattice Material-Filled Tubes

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 3817
Author(s):  
Yingjie Huang ◽  
Wenke Zha ◽  
Yingying Xue ◽  
Zimu Shi
Keyword(s):  
Mechanical Properties ◽  
Energy Absorption ◽  
Al Alloy ◽  
Compressive Behaviour ◽  
Lattice Material ◽  
Empty Tube ◽  
Thin Walled

This study focuses on the uniaxial compressive behaviour of thin-walled Al alloy tubes filled with pyramidal lattice material. The mechanical properties of an empty tube, Al pyramidal lattice material, and pyramidal lattice material-filled tube were investigated. The results show that the pyramidal lattice material-filled tubes are stronger and provide greater energy absorption on account of the interaction between the pyramidal lattice material and the surrounding tube.

scholarly journals Factors Affecting the Compression and Energy Absorption Properties of Small-Sized Thin-Walled Metal Tubes

2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Xiaoqin Hao ◽  
Jia Yu ◽  
Weidong He ◽  
Yi Jiang
Keyword(s):  
Energy Absorption ◽  
Simulation Models ◽  
Simulation Method ◽  
Engineering Practice ◽  
Small Ring ◽  
Metal Tube ◽  
Absorption Properties ◽  
Factors Affecting ◽  
Thin Walled ◽  
Hollow Metal

To solve the problem of the effective cushioning of fast-moving mechanical components in small ring-shaped spaces, the factors affecting the compression and energy absorption properties of small-sized hollow metal tubes were studied. Simulation models were constructed to analyse the influences of tube diameter, wall thickness, relative position, and number of stacked components on the compression and energy absorption properties. The correctness of the simulation method and its output were verified by experiments, which proved the effectiveness of compression and energy absorption properties of small-sized thin-walled metal tubes. The research provides support for the application of metal tube buffers in armament launch technology and engineering practice.

Sign in / Sign up

Export Citation Format

Share Document