Simulation analysis of a new electric dynamic load simulator based on double-stator permanent-magnet synchronous motor

Author(s):  
Zhe Wang ◽  
Mingyan Wang ◽  
Guoqiang Wang
Author(s):  
Du Guo ◽  
Xing Chen ◽  
Yanli Yin ◽  
Hui Liu

Overall, the electric vehicle transmission system shows an underdamped characteristic. Under changeable road conditions and high-frequency response for the motor, the resulting dynamic load environment may cause multiple failure modes, such as contact fatigue failure and bending fatigue fracture, for the transmission component, which limits the electric vehicle transmission component lifespan and system reliability. To reflect the dynamic load characteristics of the electric vehicle transmission system using a permanent magnet synchronous motor as a power source and accurately calculate the dynamic load of the transmission system, a high-speed helical gear-rotor-bearing coupling mechanical model for the electric vehicle transmission system was built based on simulating actual operation working conditions of the electric vehicle and considering the external load excitation caused by the Electromagnetic torque of the permanent magnet synchronous motor and vehicle driving resistant change as well as internal excitation caused by gear time-varying meshing rigidness and meshing error. Through simulation calculation of the mechanical model, the dynamic meshing force of the gear pair and dynamic contact force of the support bearing was obtained. Based on the Hertz contact theory, the stress-time history was obtained for the key parts, the rain flow counting method was adopted for the statistics collection and analysis of the stress-time history, and the fatigue load spectrum for various key parts of the transmission system was obtained. The result lays a foundation for the fatigue life prediction and reliability analysis for the pure electric vehicle transmission system.


Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 617
Author(s):  
Xuefei Li ◽  
Chao Duan ◽  
Kun Bai ◽  
Zongwei Yao

The electrification of loader designs can utilise several power motor types. Hence, this study investigates the operational performance of pure electric-powered loaders matched with three types of motors. Firstly, for the ZL08 loader, it is proposed that a pure electric-powered loader structure adopts two motors to drive the walking and hydraulic systems separately. Secondly, the dynamic parameters of the two motors were matched, and then, a joint vehicle dynamics model of the control system, the Multi-Body Dynamics (MBD) module and the material Discrete Element Method (DEM) module, was established. Finally, the performance of the walking system with three motors was tested by inserting three materials and using accelerating and climbing methods. The operating performance of the hydraulic system was tested by shovelling and unloading three materials. Results show that when inserting difficult materials, the loader’s walking system with switched reluctance motors is 9.74–21.2% deeper than that with the other two motors and 11.7–56.2% faster at the same depth. The hydraulic system consumes 3–15.7% less energy when matched with a permanent magnet synchronous motor than the other two motors. Pure electric loaders have the best operating performance when the walking system is matched with a switched reluctance motor, and the hydraulic system is matched with a permanent magnet synchronous motor.


2013 ◽  
Vol 340 ◽  
pp. 852-856
Author(s):  
Zi Kuan Zhang ◽  
Lin He ◽  
Li Yang

To study pumping unit of operating state in practical work, permanent magnet synchronous motor of direct torque control was used to model and simulate based on Matlab/Simulink software, and analyzed the waveforms change under normal operation and intermissive pumping. The results indicate that permanent magnet synchronous motor can operate smoothly under low speed and high torque condition, and can transit smoothly with different torque and acceleration. The proposed simulation system can achieve stable control, and its effectiveness is confirmed experimentally. Results of simulation analysis have some certain practical value for pumping unit driven by permanent magnet synchronous motor of direct torque control.


Author(s):  
Zhiguang Hua ◽  
Manfeng Dou ◽  
Dongdong Zhao ◽  
Liming Yan ◽  
Junpeng Ji ◽  
...  

Sliding mode observer (SMO) which has a strong robustness is used in the sensorless control system of permanent magnet synchronous motor (PMSM). The method is usually used to estimate the rotor position although it has the chattering problem. According to the causes of the chattering in traditional SMO, the method of improved sliding mode observer (ISMO) is proposed in this paper. Sign function is replaced by the saturation function to suppress the chattering problem, and the speed of PMSM is estimate when combined with field oriented control (FOC) method. A hardware platform of 2.7 kW, 10 000 r/min PMSM is built to verify the control effectiveness of ISMO. Simulation analysis and experimental result show that ISMO can estimate the rotor speed accuracy and reduce the chatting at the same time.


2013 ◽  
Vol 404 ◽  
pp. 580-585 ◽  
Author(s):  
Zi Kuan Zhang ◽  
Lin He

To study control accuracy of pumping unit system and improve dynamic performance, after ensure every influencing factor, carried out orthogonal test. Permanent magnet synchronous motor of direct torque control was used to model and simulate with experiment parameters based on Matlab/Simulink software, analyzed optimal PID parameter, and can avoid mass and complex test that determine PID parameter combination. The simulation results indicate that it can increase control accuracy clearly and decrease response time, and can reach optimum system performance. Results of simulation analysis have some certain practical value for pumping unit driven by permanent magnet synchronous motor of direct torque control.


2006 ◽  
Vol 126 (12) ◽  
pp. 1722-1729 ◽  
Author(s):  
Akeshi Takahashi ◽  
Haruo Koharagi ◽  
Satoshi Kikuchi ◽  
Kazumasa Ide ◽  
Kazuo Shima

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