Fuzzy Diagnosis Method for Rotating Machinery in Variable Rotating Speed

2011 ◽  
Vol 11 (1) ◽  
pp. 23-34 ◽  
Author(s):  
Huaqing Wang ◽  
Peng Chen
Sensors ◽  
2018 ◽  
Vol 18 (11) ◽  
pp. 3857 ◽  
Author(s):  
Sheng Guo ◽  
Tao Yang ◽  
Wei Gao ◽  
Chen Zhang ◽  
Yanping Zhang

Deep learning methods have been introduced for fault diagnosis of rotating machinery. Most methods have good performance when processing bearing data at a certain rotating speed. However, most rotating machinery in industrial practice has variable working speed. When processing the bearing data with variable rotating speed, the existing methods have low accuracies, or need complex parameter adjustments. To solve this problem, a fault diagnosis method based on continuous wavelet transform scalogram (CWTS) and Pythagorean spatial pyramid pooling convolutional neural network (PSPP-CNN) is proposed in this paper. In this method, continuous wavelet transform is used to decompose vibration signals into CWTSs with different scale ranges according to the rotating speed. By adding a PSPP layer, CNN can process CWTSs in different sizes. Then the fault diagnosis of variable rotating speed bearing can be carried out by a single CNN model without complex parameter adjustment. Compared with a spatial pyramid pooling (SPP) layer that has been used in CNN, a PSPP layer locates as front layer of CNN. Thus, the features obtained by PSPP layer can be delivered to convolutional layers for further feature extraction. According to experiment results, this method has higher diagnosis accuracy for variable rotating speed bearing than other methods. In addition, the PSPP-CNN model trained by data at some rotating speeds can be used to diagnose bearing fault at full working speed.


2013 ◽  
Vol 470 ◽  
pp. 683-688
Author(s):  
Hai Yang Jiang ◽  
Hua Qing Wang ◽  
Peng Chen

This paper proposes a novel fault diagnosis method for rotating machinery based on symptom parameters and Bayesian Network. Non-dimensional symptom parameters in frequency domain calculated from vibration signals are defined for reflecting the features of vibration signals. In addition, sensitive evaluation method for selecting good non-dimensional symptom parameters using the method of discrimination index is also proposed for detecting and distinguishing faults in rotating machinery. Finally, the application example of diagnosis for a roller bearing by Bayesian Network is given. Diagnosis results show the methods proposed in this paper are effective.


Sensors ◽  
2018 ◽  
Vol 18 (10) ◽  
pp. 3521 ◽  
Author(s):  
Funa Zhou ◽  
Po Hu ◽  
Shuai Yang ◽  
Chenglin Wen

Rotating machinery usually suffers from a type of fault, where the fault feature extracted in the frequency domain is significant, while the fault feature extracted in the time domain is insignificant. For this type of fault, a deep learning-based fault diagnosis method developed in the frequency domain can reach high accuracy performance without real-time performance, whereas a deep learning-based fault diagnosis method developed in the time domain obtains real-time diagnosis with lower diagnosis accuracy. In this paper, a multimodal feature fusion-based deep learning method for accurate and real-time online diagnosis of rotating machinery is proposed. The proposed method can directly extract the potential frequency of abnormal features involved in the time domain data. Firstly, multimodal features corresponding to the original data, the slope data, and the curvature data are firstly extracted by three separate deep neural networks. Then, a multimodal feature fusion is developed to obtain a new fused feature that can characterize the potential frequency feature involved in the time domain data. Lastly, the fused new feature is used as the input of the Softmax classifier to achieve a real-time online diagnosis result from the frequency-type fault data. A simulation experiment and a case study of the bearing fault diagnosis confirm the high efficiency of the method proposed in this paper.


2021 ◽  
Author(s):  
Hao DeChen ◽  
HuaLing Li ◽  
JinYing Huang

Abstract Rotating machinery (RM) is one of the most common mechanical equipment in engineering applications and has a broad and vital role. Rotating machinery includes gearboxes, bearing motors, generators, etc. In industrial production, the important position of rotating machinery and its variable speed and complex working conditions lead to unstable vibration characteristics, which have become a research hotspot in mechanical fault diagnosis. Aiming at the multi-classification problem of rotating machinery with variable speed and complex working conditions, this paper proposes a fault diagnosis method based on the construction of improved sensitive mode matrix (ISMM), isometric mapping (ISOMAP) and Convolution-Vision Transformer network (CvT) structure. After overlapping and sampling the variable speed signals, a high-dimensional ISMM is constructed, and the ISMM is mapped into the manifold space through ISOMAP manifold learning. This method can extract the fault transient characteristics of the variable speed signal, and the experiment proves that it can solve the problem that the conventional method cannot effectively extract the characteristics of the variable speed data. CvT combines the advantages of self-attention mechanism and convolution in CNN, so the CvT network structure is used for feature extraction and fault recognition and classification. The CvT network structure takes into account both global feature extraction and local feature extraction, which greatly reduces the number of training iterations and the size of the network model. Two data sets (the HFXZ-I planetary gearbox variable speed data set in the laboratory and the bearing variable speed public data set of the University of Ottawa in Canada) are used to experimentally verify the proposed fault diagnosis model. Experimental results show that the proposed fault diagnosis model has good recognition accuracy and robustness.


2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Jingli Yang ◽  
Tianyu Gao ◽  
Shouda Jiang ◽  
Shijie Li ◽  
Qing Tang

In actual engineering applications, inevitable noise seriously affects the accuracy of fault diagnosis for rotating machinery. To effectively identify the fault classes of rotating machinery under noise interference, an efficient fault diagnosis method without additional denoising procedures is proposed. First, a one-dimensional deep residual shrinkage network, which directly takes the raw vibration signals contaminated by noise as input, is developed to realize end-to-end fault diagnosis. Then, to further enhance the noise immunity of the diagnosis model, the first layer of the model is set to a wide convolution layer to extract short time features. Moreover, an adaptive batch normalization algorithm (AdaBN) is introduced into the diagnosis model to enhance the adaptability to noise. Experimental results illustrate that the fault diagnosis model for rotating machinery based on one-dimensional deep residual shrinkage network with a wide convolution layer (1D-WDRSN) can accurately identify the fault classes even under noise interference.


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