Photothermal Measurement of the Thickness of Diffusion Hardened Surface Layers in Steel

Author(s):  
J. Jaarinen ◽  
A. Lehto ◽  
M. Luukkala
2001 ◽  
Vol 44 (4) ◽  
pp. 625-630 ◽  
Author(s):  
V Lavrentiev ◽  
C Hammerl ◽  
B Rauschenbach ◽  
O Kukharenko

It is well known that even under very heavy loads the hills on rough surfaces are not completely flattened. Many workers have advanced possible reasons for this remarkable persistence of the surface asperities. The most commonly advocated mechanisms are examined, and it is demonstrated that none of them provides an adequate explanation of the phenomenon. The plastic indentation of a flat by a hard ball is then studied, and the real area of contact is measured directly using high resolution profilometry. It is concluded that asperity persistence does not depend on the particular metal in contact. Nor is it an intrinsic property of the individual hills on the surface; there is no evidence that work hardening during the crushing of asperities can form a hardened surface layer which leads to a smaller contact area, as is commonly supposed. It is shown that, for local indentations, the degree of contact, i. e. the ratio of real to nominal area, is in general independent of the load. Whenever the surface layers are harder than the bulk the degree of contact is typically between one quarter and one third. However, when the indented body has a uniform hardness the degree of contact was found to be accurately equal to one-half.


2005 ◽  
Vol 128 (2) ◽  
pp. 193-201 ◽  
Author(s):  
J. P. Nobre ◽  
A. M. Dias ◽  
J. Gibmeier ◽  
M. Kornmeier

A criterion to evaluate the influence of the so-called plasticity effect on the final outcome of the incremental hole-drilling technique (IHD), for measuring residual stresses induced by mechanical surface treatments, is proposed here. In practice, it is currently accepted that residual stresses can be accurately determined by IHD if the residual stress level does not exceed about 60% of the material’s yield strength. However, this criterion is not appropriate when IHD is used to measure residual stresses in work-hardened surface layers, since the yield strength of these layers is very difficult to determine. The proposed criterion takes into account the strain-hardening effect and the local yield strength of work-hardened surface layers, using the concept of normalized hardness variation. The criterion was validated experimentally and numerically for shot-peening residual stress measurements.


2004 ◽  
Vol 44 (1) ◽  
pp. 76-84 ◽  
Author(s):  
J. P. Nobre ◽  
A. M. Dias ◽  
M. Kornmeier

Author(s):  
Vladimir E. Ovcharenko ◽  
Konstantin V. Ivanov ◽  
Bao Hai Yu

AbstractThe efficiency and service life of products made from metal-ceramic tool alloys and used as cutting tools and friction units are determined by a combination of physical and strength properties of their surface layers with a thickness of up to 200 μm. Therefore, much attention is paid to their improvement at the present time. An effective way to increase the operational properties of the metal-ceramic alloy products is to modify the structure and the phase composition of the surface layers by forming multi-scale internal structures with a high proportion of low-dimensional (submicro and nano) components. For this purpose, surfaces are treated with concentrated energy fluxes. Pulse electron-beam irradiation (PEBI) in an inert gas plasma is one of the most effective methods. This chapter presents results of theoretical and experimental studies of this process. An example is the nanostructured hardened surface layer on the TiC-(Ni-Cr) metal-ceramic alloy (ratio of components 50:50) formed by PEBI in the plasma of argon, krypton, and xenon. Its multi-level structure, phase composition, as well as tribological and strength properties are shown.


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