Investigation of Co-firing Process Conditions of Low Temperature Co-fired Ceramics Using Design of Experiment

2013 ◽  
Vol 11 (3) ◽  
pp. 480-495
Author(s):  
Dominik Jurków
2014 ◽  
Vol 31 (3) ◽  
pp. 193-200
Author(s):  
Dominik Jurków

Purpose – The paper aims to present the influence of the co-firing process conditions of low temperature co-fired ceramics (LTCC) on the deformation of thin LTCC membranes. Design/methodology/approach – The statistical design of the experiment methodology was used in the frame of these investigations to reduce the time and costs of the experiments and to ensure easier interpretation of the obtained results. Moreover, this conception permits the rough estimation of the membrane deflection fired at optimal process conditions. Findings – The applied design of the experiment methodology allowed the researchers to find the optimal co-firing process conditions and to estimate the membrane deflection at the optimal process conditions. The estimation fits well with the results of real measurement that was conducted to confirm the estimation precision. Research limitations/implications – The experiment was conducted for only one type of LTCC, DP951. The precision of the design of the experiment optimization and estimation of the response at optimal conditions depend on the described object. Therefore, the findings of this paper do not have to be generally true for other LTCC tapes, and if other LTCC tapes deformation should be investigated, then similar analysis shall be conducted for them. Practical implications – The deformation of LTCC membranes affects the sensitivity and repeatability of LTCC acceleration and pressure sensors. Hence, the decrease of membrane deflection increases the usability of LTCC in such applications. Originality/value – This paper presents simple optimization of co-firing process conditions of LTCC devices using statistical design of the experiment.


2011 ◽  
Vol 1287 ◽  
Author(s):  
Anupama Mallikarjunan ◽  
Laura M Matz ◽  
Andrew D Johnson ◽  
Raymond N Vrtis ◽  
Manchao Xiao ◽  
...  

ABSTRACTThe electrical and physical quality of gate and passivation dielectrics significantly impacts the device performance of thin film transistors (TFTs). The passivation dielectric also needs to act as a barrier to protect the TFT device. As low temperature TFT processing becomes a requirement for novel applications and plastic substrates, there is a need for materials innovation that enables high quality plasma enhanced chemical vapor deposition (PECVD) gate dielectric deposition. In this context, this paper discusses structure-property relationships and strategies for precursor development in silicon nitride, silicon oxycarbide (SiOC) and silicon oxide films. Experiments with passivation SiOC films demonstrate the benefit of a superior precursor (LkB-500) and standard process optimization to enable lower temperature depositions. For gate SiO2 deposition (that are used with polysilicon TFTs for example), organosilicon precursors containing different types and amounts of Si, C, O and H bonding were experimentally compared to the industry standard TEOS (tetraethoxysilane) at different process conditions and temperatures. Major differences were identified in film quality especially wet etch rate or WER (correlating to film density) and dielectric constant (k) values (correlating to moisture absorption). Gate quality SiO2 films can be deposited by choosing precursors that can minimize residual Si-OH groups and enable higher density stable moisture-free films. For e.g., the optimized precursor AP-LTO® 770 is clearly better than TEOS for low temperature PECVD depositions based on density, WER, k charge density (measured by flatband voltage or Vfb); and leakage and breakdown voltage (Vbd) measurements. The design and development of such novel precursors is a key factor to successfully enable manufacturing of advanced low temperature processed devices.


2017 ◽  
Vol 47 ◽  
pp. 49-53
Author(s):  
Jeon Byeong Heon ◽  
Jeong Hoon Son ◽  
Dong Sik Bae

Hydrothermal processes have the potential for the direct preparation of crystalline ceramic powders and offer a low-temperature alternative to conventional powder synthesis techniques in the production of oxide powders. These processes can produce fine, high-purity, stoichiometric particles of single and multi-component metal oxides. Furthermore, if process conditions such as solute concentration, reaction temperature, reaction time and the type of solvent are carefully controlled, the desired shape and size of particles can be produced. Uniform distribution of the particles is key for optimal control of grain size and microstructure in order to maintain high reliability. It has been demonstrated that such powders are composed of much softer agglomerates and sinter much better than those prepared by calcination decomposition of the same oxides. These powders could be sintered at low temperature without calcination and milling steps. The objective of this study was to synthesis TiO2-CeO2 nanosized crystalline particles by a hydrothermal process.TiO2-CeO2 nanosized powders were prepared under high temperature and pressure conditions by precipitation from metal nitrates with aqueous potassium hydroxide. The TiO2-CeO2 nanosized powder was obtained at 185°C and 6 h. The average size and size distribution of the synthesized particles were below 10±5 nm and narrow, respectively. The XRD diffraction pattern shows that the synthesized particles were crystalline. This study has shown that the synthesis of TiO2-CeO2 nanosized crystalline particles is possible under hydrothermal conditions in aqueous solution.


2007 ◽  
Vol 989 ◽  
Author(s):  
Kyung Ho Kim ◽  
Yuriy Vygranenko ◽  
Mark Bedzyk ◽  
Jeff Hsin Chang ◽  
Tsu Chiang Chuang ◽  
...  

AbstractWe report on the fabrication and characterization of hydrogenated amorphous silicon (a-Si:H) films and n-i-p photodiodes on glass and PEN plastic substrates using low-temperature (150°C) plasma-enhanced chemical vapor deposition. Process conditions were optimized for the i-a-Si:H material which had a band gap of ~1.73 eV and low density of states (of the order 1015 cm-3). Diodes with 0.5 μm i-layer demonstrate quantum efficiency ~70%. The reverse dark current of the diodes on glass and PEN plastic substrate is ~10-11 and below 10-10 A/cm2, respectively. We discuss the difference in electrical characteristics of n-i-p diodes on glass and PEN in terms of bulk- and interface-state generation currents.


2009 ◽  
Vol 1195 ◽  
Author(s):  
Jiajun Mao ◽  
Eric Eisenbraun ◽  
Vincent Omarjee ◽  
Clement Lanslot ◽  
Christian Dussarrat

AbstractWith the continuing scaling in device sizes, sputtered copper is not expected to achieve the conformality and surface coverage requirements to be an effective seed layer for electrochemical deposition in sub-32nm features. Additionally, the metallization demands of high aspect ratio TSVs in 3D-architectures pose similar challenges. In this work, a manufacturable low temperature Cu PE-ALD process has been developed employing a novel O and F-free precursor. The ALD process conditions are correlated with key film properties, including deposition rate, composition, step coverage, and resistivity. Additionally, the influence of precursor substituents on the deposition rate and preliminary integration performance are discussed.


2008 ◽  
Vol 580-582 ◽  
pp. 197-200
Author(s):  
Sung J. Lee ◽  
Sei Young Moon ◽  
Se. W. Jung ◽  
Seung Soo Han ◽  
Sang Jeen Hong

To alleviate concerns of manufacturing cost and efficiency of solar cell fabrication, a belt type-high temperature furnace with three temperature zones is employed in order to increase the solar cell manufacturing throughput. In addition, characterization of the firing process for the contact formation is investigated to achieve the most efficient solar cell device fabricated. Statistical design of experiment (DOE) is used in order to perform a set of firing experiments in a systematic way. Response surface models for the efficiency are established for the characterization of multivariate problem. Furthermore, the optimized process recipe that can provide 15.9% of efficiency is proposed through the process optimization.


2019 ◽  
Vol 215 ◽  
pp. 39-46 ◽  
Author(s):  
Djamel Tahtat ◽  
Hayat Hammou Boutrig ◽  
Assia Nacer Khodja ◽  
Samah Benamer ◽  
Yasmina Hammache ◽  
...  

2013 ◽  
Vol 690-693 ◽  
pp. 3478-3481
Author(s):  
Bao Su ◽  
Qi Yong Zeng

With the rapid development of stationery industry, it is very important to improve the pass yield of manufacturing of pencil sharpener, a kind of traditional stationery products. The current situation of manufacturing process of 0645 pencil sharpener was investigated first. The goal of quality analysis and improvement was set. The causes that affect the main quality characteristic index were analyzed by the cause and effect diagram, and the main causes were confirmed. Design of Experiment (DOE) technology was used to find out the best process conditions. Then countermeasures were made according to the main causes. After checking the improving effect, It is found that the pass yield of the manufacturing of 0645 sharpener has increased from 89.1% to 95.2%.


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