scholarly journals Wall Temperature Measurements in a Full Scale Gas Turbine Combustor Test Rig With Fiber Coupled Phosphor Thermometry

2021 ◽  
Author(s):  
Patrick Nau ◽  
Simon G\xf6rs ◽  
Christoph Arndt ◽  
Benjamin Witzel ◽  
Torsten Endres
2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Patrick Nau ◽  
Simon Görs ◽  
Christoph Arndt ◽  
Benjamin Witzel ◽  
Torsten Endres

Abstract Wall temperature measurements with fiber coupled online phosphor thermometry were, for the first time, successfully performed in a full-scale H-class Siemens gas turbine combustor. Online wall temperatures were obtained during high-pressure combustion tests up to 8 bar at the Siemens Clean Energy Center (CEC) test facility. Since optical access to the combustion chamber with fibers being able to provide high laser energies is extremely challenging, we developed a custom-built measurement system consisting of a water-cooled fiber optic probe and a mobile measurement container. A suitable combination of chemical binder and thermographic phosphor was identified for temperatures up to 1800 K on combustor walls coated with a thermal barrier coating (TBC). To our knowledge, these are the first measurements reported with fiber coupled online phosphor thermometry in a full-scale high-pressure gas turbine combustor. Details of the setup and the measurement procedures will be presented. The measured signals were influenced by strong background emissions probably from CO*2 chemiluminescence. Strategies for correcting background emissions and data evaluation procedures are discussed. The presented measurement technique enables the detailed study of combustor wall temperatures and using this information an optimization of the gas turbine cooling design.


Author(s):  
Patrick Nau ◽  
Simon Görs ◽  
Christoph Arndt ◽  
Benjamin Witzel ◽  
Torsten Endres

Abstract Wall temperature measurements with fiber coupled online phosphor thermometry were, for the first time, successfully performed in a full scale H-class Siemens gas turbine combustor. Online wall temperatures were obtained during high-pressure combustion tests up to 8 bar at the Siemens CEC test facility. Since optical access to the combustion chamber with fibers being able to provide high laser energies is extremely challenging, we developed a custom-built measurement system, consisting of a water-cooled fiber optic probe and a mobile measurement container. A suitable combination of chemical binder and thermographic phosphor was identified for temperatures up to 1800 K on combustor walls coated with a thermal barrier coating (TBC). To our knowledge these are the first measurements reported with fiber coupled online phosphor thermometry in a full scale high-pressure gas turbine combustor. Details of the setup and the measurement procedures will be presented. The measured signals were influenced by strong background emissions, probably from CO2* chemiluminescence. Strategies for correcting background-emissions and data evaluation procedures are discussed. The presented measurement technique enables detailed study of combustor wall temperatures and using this information an optimization of the gas turbine cooling design.


Author(s):  
Patrick Nau ◽  
Zhiyao Yin ◽  
Oliver Lammel ◽  
Wolfgang Meier

Phosphor thermometry has been developed for wall temperature measurements in gas turbines and gas turbine model combustors. An array of phosphors has been examined in detail for spatially and temporally resolved surface temperature measurements. Two examples are provided, one at high pressure (8 bar) and high temperature and one at atmospheric pressure with high time resolution. To study the feasibility of this technique for full-scale gas turbine applications, a high momentum confined jet combustor at 8 bar was used. Successful measurements up to 1700 K on a ceramic surface are shown with good accuracy. In the same combustor, temperatures on the combustor quartz walls were measured, which can be used as boundary conditions for numerical simulations. An atmospheric swirl-stabilized flame was used to study transient temperature changes on the bluff body. For this purpose, a high-speed setup (1 kHz) was used to measure the wall temperatures at an operating condition where the flame switches between being attached (M-flame) and being lifted (V-flame) (bistable). The influence of a precessing vortex core (PVC) present during M-flame periods is identified on the bluff body tip, but not at positions further inside the nozzle.


Author(s):  
C. E. Johnson ◽  
Y. Neumeier ◽  
M. Neumaier ◽  
B. T. Zinn ◽  
D. D. Darling ◽  
...  

This paper presents the results of an investigation of active control of combustion instabilities in a natural gas, high-pressure, full-scale gas turbine combustor that was retrofitted with an Active Control System (ACS). The combustor test rig simulates the geometry, inlet airflow distribution, and pressurization of a can-type combustor that exhibits dynamic flame instabilities at some off-design operating conditions. Two essential features of the investigated ACS are 1) a real-time mode observer that identified the frequencies, amplitudes and phases of the dominant modes in the pressure signal and 2) a fast response servo valve that can modulate a large portion of the gaseous fuel. Two active control configurations were studied. In the first configuration, the actuator was mounted on one of two premixed fuel stages, and in the second configuration it was mounted on the inlet to the stabilizing diffusion stage. In both configurations, the ACS damped combustion instabilities, attenuating the dominant mode by up to 15dB and reducing the overall broadband noise by 30-40%. NOx emissions were also reduced by approximately 10% when control was applied. Finally, this study demonstrated the importance of having a fast multiple-mode observer when dealing with complex combustion processes with inherently large time delays.


AIAA Journal ◽  
2007 ◽  
Vol 45 (2) ◽  
pp. 420-425 ◽  
Author(s):  
Xin Zhou ◽  
Jay B. Jeffries ◽  
Ronald K. Hanson ◽  
Guoqiang Li ◽  
Ephraim J. Gutmark

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3817
Author(s):  
Kanmaniraja Radhakrishnan ◽  
Jun Su Park

Thermal barrier coating (TBC) plays a vital role in the gas turbine combustor liner (CL) to mitigate the internal heat transfer from combustion gas to the CL and enhance the parent material lifetime of the CL. This present study examined the thermal analysis and creep lifetime prediction based on three different TBC thicknesses, 400, 800, and 1200 μm, coated on the inner CL using the coupled computational fluid dynamics/finite element method. The simulation method was divided into three models to minimize the amount of computational work involved. The Eddy Dissipation Model was used in the first model to simulate premixed methane-air combustion, and the wall temperature of the inner CL was obtained. The conjugate heat transfer simulation on the external cooling flows from the rib turbulator, impingement jet, and cross flow, and the wall temperature of the outer CL was obtained in the second model. The thermal analysis was carried out in the third model using three different TBC thicknesses and incorporating the wall data from the first and second model. The effect of increasing TBC thickness shows that the TBC surface temperature was increased. Thereby, the inner CL metal temperature was decreased due to the TBC thickness as well as the material properties of Yttria Stabilized Zirconia, which has low thermal conductivity and a high thermal expansion coefficient. With the increase in TBC thickness, the average temperature difference between the TBC surface and the inner metal surface increased. In contrast, the average temperature difference between the inner and outer metal surfaces remained nearly constant. The von Mises equivalent stress, based on the material property and thermal expansion coefficient, was determined and used to find the creep lifetime of the CL using the Larson–Miller rupture curve for all TBC thickness cases in order to analyze the thermo-structure. Except in the C-channel, the increasing TBC thickness was found to effectively increase the CL lifespan. Furthermore, the case without TBC was compared with the damaged CL with cracks due to thermal stress, which was prevented by increasing TBC thickness shown in this present study.


Author(s):  
Paul O. Hedman ◽  
Daniel V. Flores ◽  
Thomas H. Fletcher

This objective of this study was to obtain instantaneous gas temperature measurements using a coherent anti-Stokes Raman spectrometer (CARS) in a laboratory-scale, gas-turbine combustor (LSGTC) with a pre-mixed, swirl-stabilized, natural gas flame. These measurements complement PLIF measurements of OH radical, and LDA measurements of velocity which are presented in companion papers [1,2]. Gas temperature measurements were obtained at each of four operating conditions (high swirl and medium swirl at fuel equivalence ratios of 0.80 and 0.65). Results of mean and standard deviation measurements are included in this paper for all four test cases. Additionally, example probably density functions (PDF) for the gas temperature at the 40 mm, 60 mm, and 80 mm axial locations are presented for the for the high swirl (HS) φ = 0.80 case (most stable flame) and the medium swirl (MS) φ = 0.65 case (least stable flame).


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