scholarly journals Wall Temperature Measurements in a Full Scale Gas Turbine Combustor Test Rig With Fiber Coupled Phosphor Thermometry

Author(s):  
Patrick Nau ◽  
Simon Görs ◽  
Christoph Arndt ◽  
Benjamin Witzel ◽  
Torsten Endres

Abstract Wall temperature measurements with fiber coupled online phosphor thermometry were, for the first time, successfully performed in a full scale H-class Siemens gas turbine combustor. Online wall temperatures were obtained during high-pressure combustion tests up to 8 bar at the Siemens CEC test facility. Since optical access to the combustion chamber with fibers being able to provide high laser energies is extremely challenging, we developed a custom-built measurement system, consisting of a water-cooled fiber optic probe and a mobile measurement container. A suitable combination of chemical binder and thermographic phosphor was identified for temperatures up to 1800 K on combustor walls coated with a thermal barrier coating (TBC). To our knowledge these are the first measurements reported with fiber coupled online phosphor thermometry in a full scale high-pressure gas turbine combustor. Details of the setup and the measurement procedures will be presented. The measured signals were influenced by strong background emissions, probably from CO2* chemiluminescence. Strategies for correcting background-emissions and data evaluation procedures are discussed. The presented measurement technique enables detailed study of combustor wall temperatures and using this information an optimization of the gas turbine cooling design.

2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Patrick Nau ◽  
Simon Görs ◽  
Christoph Arndt ◽  
Benjamin Witzel ◽  
Torsten Endres

Abstract Wall temperature measurements with fiber coupled online phosphor thermometry were, for the first time, successfully performed in a full-scale H-class Siemens gas turbine combustor. Online wall temperatures were obtained during high-pressure combustion tests up to 8 bar at the Siemens Clean Energy Center (CEC) test facility. Since optical access to the combustion chamber with fibers being able to provide high laser energies is extremely challenging, we developed a custom-built measurement system consisting of a water-cooled fiber optic probe and a mobile measurement container. A suitable combination of chemical binder and thermographic phosphor was identified for temperatures up to 1800 K on combustor walls coated with a thermal barrier coating (TBC). To our knowledge, these are the first measurements reported with fiber coupled online phosphor thermometry in a full-scale high-pressure gas turbine combustor. Details of the setup and the measurement procedures will be presented. The measured signals were influenced by strong background emissions probably from CO*2 chemiluminescence. Strategies for correcting background emissions and data evaluation procedures are discussed. The presented measurement technique enables the detailed study of combustor wall temperatures and using this information an optimization of the gas turbine cooling design.


Author(s):  
Takashi Ikezaki ◽  
Jun Hosoi ◽  
Hidemi Toh ◽  
Toshiro Fujimori ◽  
Motohide Murayama ◽  
...  

We have developed a new fuel staged combustor, which consists of diffusion flame pilot burners and lean premixing prevaporizing main burners and is therefore called a multiple fuel nozzle type low NOx gas turbine combustor. The goal for NOx reductions was set to 70 to 80% compared with conventional gas turbine combustors. Combustion tests for a section of the annular combustor have been performed for pressures P3 up to 2.9Mpa and temperatures T3 up to 823K with kerosene. As the results, even under high pressure and temperature condition, stable combustion without the problem of auto-ignition or flashback could be achieved. NOx emission index is 13 [g/kg,fuel] which is equivalent to more than 70% NOx reduction. The liner wall temperature is lower than the durability limit. The dependency of NOx emissions on pressure and temperature for this combustor are reported.


Author(s):  
Benjamin Witzel ◽  
Johannes Heinze ◽  
Boris F. Kock ◽  
Guido Stockhausen ◽  
Holger Streb ◽  
...  

Single burner combustion tests play a key role in the Siemens gas turbine combustion system development process. The main scope of these tests is to assess the performance of combustor design variants in terms emissions or combustion stability at gas turbine relevant operation conditions. Both emissions and combustion stability strongly depend on the flame front and flame position. A pragmatic approach to investigate the flame is to detect the chemiluminescence signal of the combustion intermediate species OH*. Thus, the OH*-chemiluminescence signal was recorded at high-pressure combustion tests to get more insight in the complex interactions between combustor design, operation conditions and combustion performance. To minimize the impact of the measurement system on the combustion behavior, the optical access to the test rig was realized by using a water-cooled probe with an UV-transparent endoscope. The probe was located in the test rig side-wall, downstream of the burner outlet, viewing towards the burner with a 90° angle relative to the endoscope orientation. The experimental setup was completed by a combination of bandpass filters and an ICCD camera. During the experiments acoustic pressure oscillations inside the combustion chamber were recorded simultaneously to the chemiluminescence images to allow for phase-sorting of the recorded images during the image post-processing. The post-processed images then were correlated with the pressure oscillations to investigate the relationship of the heat release to the pressure oscillations. The measurements were carried out during single burner gas turbine combustion tests at realistic gas turbine operation conditions at a scaled pressure of 9 bar. This paper presents selected test results and discusses how they give new insight in the complex combustion processes at full-scale high-pressure gas turbine combustion tests.


Author(s):  
Patrick Nau ◽  
Zhiyao Yin ◽  
Oliver Lammel ◽  
Wolfgang Meier

Phosphor thermometry has been developed for wall temperature measurements in gas turbines and gas turbine model combustors. An array of phosphors has been examined in detail for spatially and temporally resolved surface temperature measurements. Two examples are provided, one at high pressure (8 bar) and high temperature and one at atmospheric pressure with high time resolution. To study the feasibility of this technique for full-scale gas turbine applications, a high momentum confined jet combustor at 8 bar was used. Successful measurements up to 1700 K on a ceramic surface are shown with good accuracy. In the same combustor, temperatures on the combustor quartz walls were measured, which can be used as boundary conditions for numerical simulations. An atmospheric swirl-stabilized flame was used to study transient temperature changes on the bluff body. For this purpose, a high-speed setup (1 kHz) was used to measure the wall temperatures at an operating condition where the flame switches between being attached (M-flame) and being lifted (V-flame) (bistable). The influence of a precessing vortex core (PVC) present during M-flame periods is identified on the bluff body tip, but not at positions further inside the nozzle.


2021 ◽  
Author(s):  
A. Ciani ◽  
L. Tay-Wo-Chong ◽  
A. Amato ◽  
E. Bertolotto ◽  
G. Spataro

Abstract Fuel flexibility in gas turbine development has become increasingly important and modern engines need to cope with a broad variety of fuels. The target to operate power plants with hydrogen-based fuels and low emissions will be of paramount importance in a future focusing on electric power decarbonization. Ansaldo Energia AE94.3A engine acquired broad experience with operation of various natural gas and hydrogen fuel blends, starting in 2006 in the Brindisi (Italy) power plant. Based on the exhaustive experience acquired in the field, this paper describes the latest advancements characterizing the operation of the AE94.3A burner with high pressure combustion tests adding hydrogen blends ranging from 0 to 40% in volume. The interpretation of the test results is supported by reactive and non-reactive simulations describing the effects of varying fuel reactivity on the flame structure as well as the impact of fuel / air momentum flux ratio on the fuel / air interaction and fuel distribution in the combustion chamber. As expected, increasing amounts of hydrogen in the fuel are also associated with higher amounts of NOx production, however this effect could be countered by optimization of the fuel staging strategy, based on the mentioned CFD considerations and feedback from high pressure tests.


Author(s):  
C. E. Johnson ◽  
Y. Neumeier ◽  
M. Neumaier ◽  
B. T. Zinn ◽  
D. D. Darling ◽  
...  

This paper presents the results of an investigation of active control of combustion instabilities in a natural gas, high-pressure, full-scale gas turbine combustor that was retrofitted with an Active Control System (ACS). The combustor test rig simulates the geometry, inlet airflow distribution, and pressurization of a can-type combustor that exhibits dynamic flame instabilities at some off-design operating conditions. Two essential features of the investigated ACS are 1) a real-time mode observer that identified the frequencies, amplitudes and phases of the dominant modes in the pressure signal and 2) a fast response servo valve that can modulate a large portion of the gaseous fuel. Two active control configurations were studied. In the first configuration, the actuator was mounted on one of two premixed fuel stages, and in the second configuration it was mounted on the inlet to the stabilizing diffusion stage. In both configurations, the ACS damped combustion instabilities, attenuating the dominant mode by up to 15dB and reducing the overall broadband noise by 30-40%. NOx emissions were also reduced by approximately 10% when control was applied. Finally, this study demonstrated the importance of having a fast multiple-mode observer when dealing with complex combustion processes with inherently large time delays.


2013 ◽  
Vol 136 (6) ◽  
Author(s):  
Harika S. Kahveci ◽  
Kevin R. Kirtley

This paper compares predictions from a 3D Reynolds-averaged Navier–Stokes code and a statistical representation of measurements from a cooled 1-1/2 stage high-pressure transonic turbine to quantify predictive process sensitivity. A multivariable regression technique was applied to both the inlet temperature measurements obtained at the inlet rake, the wall temperature, and heat transfer measurements obtained via heat-flux gauges on the blade airfoil surfaces. By using the statistically modeled temperature profiles to generate the inlet boundary conditions for the computational fluid dynamics analysis, the sensitivity of blade heat transfer predictions due to the variation in the inlet temperature profile and uncertainty in wall temperature measurements and surface roughness is calculated. All predictions are performed with and without cooling. Heat transfer predictions match reasonably well with the statistical representation of the data, both with and without cooling. Predictive precision for this study is driven primarily by inlet profile uncertainty followed by surface roughness and gauge position uncertainty.


Sign in / Sign up

Export Citation Format

Share Document