Unsteady Boundary Layer Development Due to Wake Passing Effects on a Highly Loaded Linear Compressor Cascade

2004 ◽  
Vol 126 (4) ◽  
pp. 493-500 ◽  
Author(s):  
Lothar Hilgenfeld ◽  
Michael Pfitzner

The effects of wake passing on boundary layer development on a highly loaded linear compressor cascade were investigated in detail on the suction side of a compressor blade. The experiments were performed in the High Speed Cascade Wind Tunnel of the Institut fuer Strahlantriebe at Mach and Reynolds numbers representative for real turbomachinery conditions. The experimental data were acquired using different measurement techniques, such as fast-response Kulite sensors, hot-film array and hot-wire measurements. The incoming wakes clearly influence the unsteady boundary layer development. Early forced transition in the boundary layer is followed in time by calmed regions. Large pressure fluctuations detectable in the ensemble averaged Kulite data reveal the existence of coherent structures in the boundary layer. Distinct velocity variations inside the boundary layer are amplified when approaching the blade surface. The time–mean momentum thickness values are reduced compared to the steady ones and therefore clarify the potential for a loss reduction due to wake passing effects.

Author(s):  
Lothar Hilgenfeld ◽  
Michael Pfitzner

The effects of wake passing on boundary layer development on a highly loaded linear compressor cascade were investigated in detail on the suction side of a compressor blade. The experiments were performed in the High Speed Cascade Wind Tunnel of the Institut fuer Strahlantriebe at Mach and Reynolds numbers representative for real turbomachinery conditions. The experimental data were acquired using different measurement techniques, such as fast-response Kulite sensors, hot-film array and hot-wire measurements. The incoming wakes clearly influence the unsteady boundary layer development. Early forced transition in the boundary layer is followed in time by calmed regions. Large pressure fluctuations detectable in the ensemble averaged Kulite data reveal the existence of coherent structures in the boundary layer. Distinct velocity variations inside the boundary layer are amplified when approaching the blade surface. The time-mean momentum thickness values are reduced compared to the steady ones and therefore clarify the potential for a loss reduction due to wake passing effects.


1998 ◽  
Vol 120 (1) ◽  
pp. 28-35 ◽  
Author(s):  
V. Schulte ◽  
H. P. Hodson

The development of the unsteady suction side boundary layer of a highly loaded LP turbine blade has been investigated in a rectilinear cascade experiment. Upstream rotor wakes were simulated with a moving-bar wake generator. A variety of cases with different wake-passing frequencies, different wake strength, and different Reynolds numbers were tested. Boundary layer surveys have been obtained with a single hotwire probe. Wall shear stress has been investigated with surface-mounted hot-film gages. Losses have been measured. The suction surface boundary layer development of a modern highly loaded LP turbine blade is shown to be dominated by effects associated with unsteady wake-passing. Whereas without wakes the boundary layer features a large separation bubble at a typical cruise Reynolds number, the bubble was largely suppressed if subjected to unsteady wake-passing at a typical frequency and wake strength. Transitional patches and becalmed regions, induced by the wake, dominated the boundary layer development. The becalmed regions inhibited transition and separation and are shown to reduce the loss of the wake-affected boundary layer. An optimum wake-passing frequency exists at cruise Reynolds numbers. For a selected wake-passing frequency and wake strength, the profile loss is almost independent of Reynolds number. This demonstrates a potential to design highly loaded LP turbine profiles without suffering large losses at low Reynolds numbers.


Author(s):  
Jens Iseler ◽  
Lothar Hilgenfeld ◽  
Michael Pfitzner

The flow field through a turbomachinery compressor cascades is significantly affected by the unsteady flow originating from the upstream blade rows. The interaction is caused by the wakes from the upstream blades, which affect the properties of the boundary layer of the downstream blades. In addition, pressure fluctuations exist between upstream and downstream blades. These phenomenona play a significant role in the loss generation process on turbomachinery blades because it influences the onset of transition in the boundary layer and has the potential to suppress a boundary layer separation in some cases. Extensive experimental investigations have been performed at the Institute of Jet Propulsion in Neubiberg, where these effects where studied in detail. The measurements were performed on a large scale compressor cascade called V103-220. The chord length of l = 220 mm chosen allowed the unsteady boundary layer development to be studied in great detail and provided high quality data for this complex flow, which can be used for the validation of CFD codes. Unsteady CFD calculations were performed using the RANS-code TRACE developed at DLR Cologne. A modern variant of the Wilcox k-ω turbulence model in combination with a newly implemented transition model was used, allowing a better determination of multimode transition. A multiblock grid with an O-type grid around the blade and a boundary layer resolution of y+<1 was used. Experimental and numerical results confirm that wake passing has a large influence on the unsteady boundary layer development also in this compressor flow case. The premature forced transition is followed by a stable calmed region, which partially suppresses laminar separation due to its higher shear stress level and delays the onset of transition in the path between wakes. In addition, it was found that the leakage from two slots, which are opened in the rig when the wake generator device is installed, changes the flow field considerably. This effect is not fully reproduced by the CFD calculations. To study this effect in more detail, three-dimensional steady and unsteady CFD calculations were undertaken and are being continued.


Author(s):  
Volker Schulte ◽  
Howard P. Hodson

The development of the unsteady suction side boundary layer of a highly loaded LP turbine blade has been investigated in a rectilinear cascade experiment. Upstream rotor wakes were simulated with a moving-bar wake generator. A variety of cases with different wake-passing frequencies, different wake strength and different Reynolds-numbers were tested. Boundary layer surveys have been obtained with a single hot-wire probe. Wall shear stress has been investigated with surface-mounted hot-film gauges. Losses have been measured. The suction surface boundary layer development of a modern highly loaded LP turbine blade is shown to be dominated by effects associated with unsteady wake-passing. Whereas without wakes the boundary layer features a large separation bubble at a typical cruise Reynolds-number, the bubble was largely suppressed if subjected to unsteady wake-passing at a typical frequency and wake strength. Transitional patches and becalmed regions, induced by the wake, dominated the boundary layer development. The becalmed regions inhibited transition and separation and are shown to reduce the loss of the wake-affected boundary layer. An optimum wake-passing frequency exists at cruise Reynolds-numbers. For a selected wake-passing frequency and wake-strength, the profile loss is almost independent of Reynolds-number. This demonstrates a potential to design highly loaded LP turbine profiles without suffering large losses at low Reynolds-numbers.


2021 ◽  
Author(s):  
Michael Hopfinger ◽  
Volker Gümmer

Abstract The development of viscous endwall flow is of major importance when considering highly-loaded compressor stages. Essentially, all losses occurring in a subsonic compressor are caused by viscous shear stresses building up boundary layers on individual aerofoils and endwall surfaces. These boundary layers cause significant aerodynamic blockage and cause a reduction in effective flow area, depending on the specifics of the stage design. The presented work describes the numerical investigation of blockage development in a 3.5-stage low-speed compressor with tandem stator vanes. The research is aimed at understanding the mechanism of blockage generation and growth in tandem vane rows and across the entire compressor. Therefore, the blockage generation is investigated as a function of the operating point, the rotational speed and the inlet boundary layer thickness.


Author(s):  
Yuchen Ma ◽  
Jinfang Teng ◽  
Mingmin Zhu ◽  
Xiaoqing Qiang

Abstract Modern axial compressors are designed to be highly loaded in terms of aerodynamics, which can lead to challenges of increasing the compressor efficiency. Losses associated with secondary flow effects are well known to be the major limiting factor of improving the compressor performance. In this study, non-axisymmetric endwall contouring in a linear compressor cascade was generated through the optimization process. Combined with numerical simulation, wind tunnel tests on linear cascades with flat and contoured endwall were performed with various measurement techniques at the design and off-design conditions. The simulation results show that optimal endwall design can provide 3.08% reduction of the total pressure loss at the design condition. The reduction of pressure loss obtained is mainly below 24%span with the size of the high loss region being effectively reduced. At off-design condition, the numerical benefit of the endwall contouring is found less pronounced. The discrepancy is spotted between simulation and experiments. The experimental pressure loss reduction is mainly below 18% at ADP. And the pressure loss for the CEW increases greatly at offdesign condition in experiments. Flow patterns revealed by numerical simulations show that the separation on the blade surface is mitigated with focus point disappearing, and reverse flow on the endwall near the suction side corner is moved away from the blade surface. CFD analysis indicates that the altered pressure distribution on the endwall accelerates the flow at the suction side corner and moves the reverse flow core further downstream. The weakened interaction between the corner vortex and tornado-like vortex from the endwall near the suction side corner is the main control mechanism of the CEW. The performance improvement in the linear compressor is mainly gained from it.


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