Benefit and Critical Factors for the Performance of the Boundary Layer Ingesting Propulsion

The benefit of the boundary layer ingestion (BLI) is described in the perspective of the propulsion and engine development. A power saving map of the BLI engines is derived based on the correlation of the wake velocity ratio of the ingested boundary layer profile and the propulsive efficiency. The ratio of the mass flow rate between BLI and non-BLI propulsors is introduced to quantify the power saving of the BLI engine relative to a clean inlet flow engine which generates same amount of thrust. The wake recovery factor from the jet flow out of the BLI engine is employed to find an adequate sizing of the BLI engine for the given design requirement. The effects of the fan pressure ratio on the power saving are also investigated to explore the feasible range of the BLI engine design. The derived correlation is validated with CFD analyses. A numerical experiment is carried out by varying the wake velocity ratio through different BLI engines sized with respect to an influencing body. Consequently, the propulsor efficiency is quantified and presented by the saving in the actual shaft power. The efficiency penalty, pressure ratio of the BLI fan stage are correlated with the power saving and the correlation is validated through BLI2DTF and R4 fan stage CFD analyses based on rig test data.

Numerical Characterization of a HP Compressor Stage Equipped With a Closed Shrouded Stator Cavity

In axial compressors, shrouded stator cavity flows are responsible for performance degradation due to their interaction with the power stream. The present paper aims at exploring the possibility of employing a single stage high pressure axial compressor as a test vehicle for cavity flows investigations. In a first step, the robustness of the adopted RANS approach is tested against experimental data on the closed-cavity baseline configuration (i.e. no downstream-to-upstream recirculation). In a second phase, the effect of different hub cavities layouts of different levels of realism is numerically investigated. The focus is set on the representativeness of a closed cavity configuration with injection. The cavity flow topology and impact on the overall performance are considered in the analysis. At its final extent, this paper provides numerical and experimental guidelines for the robust assessment of cavity flows topology and performance effects.

Investigation Into the Effects of Hub Rotation on the Hub Leakage Flow of Cantilever Stator in a Transonic Axial Compressor

In order to explore the similarities and differences between the flow fields of cantilever stator and idealized compressor cascade with tip clearance, and to extend the cascade leakage model to compressors, the influence of stator hub rotation to represent cascade and cantilever stator on hub leakage flow was numerically studied. On this basis, the control strategy and mechanism of blade root suction were discussed. The results show that there is no obvious influence on stall margin of the compressor whether the stator hub is rotating or stationary. For rotating stator hub, the overall efficiency is decreased while the total pressure ratio is increased. At peak efficiency point and near stall point, the efficiency is reduced by about 0.43% and 0.34% individually, while the total pressure ratio is enlarged by about 0.23% and 0.27%, respectively. The gap leakage flow is promoted due to stator hub rotation, and the structure of the leakage vortex is weakened obviously. In addition, the hub leakage flow originating from the blade leading edge of rotating hub may contribute to double leakage near the trailing edge of the adjacent blade. However, the leakage flow directly out of the blade passage with stationary stator hub. The stator root loading and strength of the leakage flow increase with the rotation of the hub, and the leakage vortex is further away from the suction surface of the blade and is stretched to an ellipse closer to the endwall under the shear action. The rotating hub makes the flow loss near the stator gap increase, while the flow loss in the upper part of the blade root is decreased. Meanwhile, the total pressure ratio in the end area is increased. Blade root suction of cantilever stator can effectively control the hub leakage flow, inhibit the development of hub leakage vortex, and improve the flow capacity of the passage, thereby reducing the flow loss and modifying the flow field in the end zone.

Quick Start of an Industrial Gas Turbine Engine Through the Development of “Silent Start” VGV Schedule

In this paper, research that was carried out to optimise an initial variable guide vane schedule of a high-pressure ratio, multistage axial compressor is reported. The research was carried out on an extensively instrumented scaled compressor rig. The compressor rig tests carried out employing the initial schedule identified regions in the low speed area of the compressor map that developed rotating stall. Rotating stall regions that caused undesirable non-synchronous vibration of rotor blades were identified. The variable guide vane schedule optimisation carried out balancing the aerodynamic, aero-mechanical and blade dynamic characteristics gave the ‘Silent Start’ variable guide vane schedule, that prevented the development of rotating stall in the start regime and removed the non-synchronous vibration. Aerodynamic performance and aero-mechanical characteristics of the compressor when operated with the initial schedule and the optimised ‘Silent Start’ schedule are compared. The compressor with the ‘Silent Start’ variable guide vane schedule when used on a twin shaft engine reduced the start time to minimum load by a factor of four and significantly improved the operability of the engine compared to when the initial schedule was used.

Research on Optimization of the Design(Inverse) Issue of S2 Surface of Axial Compressor Based on Genetic Algorithm

In order to further improve the effectiveness of design(inverse) issue of S2 surface of axial compressor, a design method of optimization model based on real-coded genetic algorithm is instructed, with a detailed description of some important points such as the population setting, the fitness function design and the implementation of genetic operator. The method mainly takes the pressure ratio, the circulation as the optimization variables, the total pressure ratio and the overall efficiency of the compressor as the constraint condition and the decreasing of the diffusion factor of the compressor as the optimization target. In addition, for the propose of controlling the peak value of some local data after the optimization, a local optimization strategy is proposed to make the method achieve better results. In the optimization, the streamline curvature method is used to perform the iterative calculation of the aerodynamic parameters of the S2 flow surface, and the polynomial fitting method is used to optimize the dimensionality of the variables. The optimization result of a type of ten-stage axial compressor shows that the pressure ratio and circulation parameters have significant effect on the diffusion factor’s distribution, especially for the rotor pressure ratio. Through the optimization, the smoothness of the mass-average pressure ratio distribution curve of the rotors at all stages of the compressor is improved. The maximum diffusion factors in spanwise of rotor rows at the first, fifth and tenth stage of the compressor are reduced by 1.46%, 12.53% and 8.67%, respectively. Excluding the two calculation points at the root and tip of the blade because of the peak value, the average diffusion factors in spanwise are reduced by 1.28%, 3.46%, and 1.50%, respectively. For the two main constraints, the changes of the total pressure ratio and overall efficiency are less than 0.03% and 0.032%, respectively. In the end, a 3-d CFD numerical result is given to testify the effects of the optimization, which shows that the loss in the compressor is decreased by the optimization algorithm.

Research on the Periodicity of Flow Field in a Compressor Sector Cascade

Sector cascade experiments can not only be convenient to measure various aerodynamic parameters but also reveal the real flow characteristics in turbomachinery. However, the sector cascade is only a part of the whole annular cascade. The circumferential angle, the structure of the side guide plate (SGP) and the suction mode on the SGP have a great effect on the periodicity of the flow field. Therefore, the effect of structure on periodicity must be taken into consideration in order to obtain accurate data of the sector cascade experiment. In this paper, a compressor sector cascade composed of a row of adjustable guide vanes (AGVs) and a row of stators is designed. The effect of the circumferential angle, SGP structure and suction position on the periodicity is studied by numerical simulation. An optimal cascade scheme is selected for experimental research. The results show that a larger circumferential angle can weaken the effect of low-energy fluid near the SGP on the middle passages. However, given the limited experimental conditions, the circumferential angle is set at 110° which consists of 15 AGVs and 14 stators. What’s more, the SGP with the same bowed angle of AGV on both sides of the cascade can reduce the influence of the SGP on the adjacent passages and obtain a regular periodicity. The low-energy fluids still accumulate near the SGP. The suction near the stator suction side of the SGP can alleviate the blockage in the flow passage and further improve the periodicity of the cascade. Serious analysis of the experiment results have further identified that the suction near the stator suction side of SGP can make the aerodynamic parameters of the flow field uniform and lead to a good periodicity. At the same time, the feasibility of this design method is verified.

Transonic Relief in Fans and Compressors

Every supersonic fan or compressor blade row has a streamtube, the ‘sonic streamtube’, which operates with a blade relative inlet Mach number of one. A key parameter in the design of the ‘sonic streamtube’ is the area ratio between the blade throat area and upstream passage area, Athroat/Ainlet. In this paper, it is shown that one unique value exists for this area ratio. If the area ratio differs, even slightly, from this unique value then the blade either chokes or has its suction surface boundary layer separated due to a strong shock. It is therefore surprising that in practice designers have relatively little problem designing blade sections with an inlet relative Mach number close to unity. This paper shows that this occurs due to a physical mechanism known as ‘transonic relief’. If a designer makes a mistake, and designs a blade with a ‘sonic streamtube’ which has the wrong area ratio, then ‘transonic relief’, will self-adjust the spanwise streamtube height automatically moving it towards the unique optimal area ratio, correcting for the designer’s error. Furthermore, as the blade incidence changes, the spanwise streamtube height self-adjusts, moving the area ratio towards its unique optimal value. Without ‘transonic relief’, supersonic and transonic fan and compressor design would be impossible. The paper develops a simple model which allows ‘transonic relief’ to be decoupled from other mechanisms, and to be systematically studied. The physical mechanism on which it is based is thus determined and its implications for blade design and manufacturing discussed.

Performance of a Low Speed Axial Fan Under Distortion: An Experimental Investigation

In the pursuit of reducing the fuel burn, future aircraft configurations will feature several types of improved propulsion systems, e.g. embedded engines with boundary layer ingestion, high-bypass ratio engines with short intakes, etc. Depending on the design and phase of flight, the engine fan will encounter inflow distortion of varying strength, and fan performance will be adversely affected. Therefore, investigation of the flow phenomena causing performance losses in fan and distortion interaction is important. This experimental study shows the effect of varying distortion index on four aspects of fan performance: distortion topology, upstream redistribution, performance curve, and flow unsteadiness. A low speed fan is tested under 60° circumferential distortion of varying strength, generated using distortion screens. The flow field in the upstream redistribution region is measured using PIV (planar and stereo). The fan performance is obtained using total pressure measurements. The noise spectra measured by a microphone are used to quantify the unsteadiness in the flow field. The distortion index (DC60) varies linearly with the grid porosity at constant wall thickness and aspect ratio of the grid cells. However, the distortion topology is significantly different as a stream-wise vortex pair appears in distorted flow at higher DC60. The vortices are stronger at higher DC60, but their order of magnitude is much lower than the circulation corresponding to fan itself. The spinner, distortion index and topology significantly affect the upstream redistribution mechanism. The vortex pair redistributes the flow which results in lower asymmetry in the symmetry plane. With increasing distortion, the performance is reduced and the unsteadiness is increased.

Large Eddy Simulation of Laminar and Turbulent Shock/Boundary Layer Interactions in a Transonic Passage

Shock/boundary layer interactions (SBLI) are a fundamental fluid mechanics problem relevant in a wide range of applications including transonic rotors in turbomachinery. This paper uses wall-resolved large eddy simulation (LES) to examine the interaction of normal shocks with laminar and turbulent inflow boundary layers in transonic flow. The calculations were performed using GENESIS, a high-order, unstructured LES solver. The geometry created for this study is a transonic passage with a convergent-divergent nozzle that expands the flow to the desired Mach number upstream of the shock and then introduces constant radius curvature to simulate local airfoil camber. The Mach numbers in the divergent section of the transonic passage simulate single stage commercial fan blades. The results predicted with the LES calculations show significant differences between laminar and turbulent SBLI in terms of shock structure, boundary layer separation and transition, and aerodynamic losses. For laminar flow into the shock, significant flow separation and low-frequency unsteadiness occur, while for turbulent flow into the shock, both the boundary layer loss and the low-frequency unsteadiness are reduced.

Exploring the Presence of Pressure Waves in Axial Compressor Cascades

The presence of pressure waves in an axial compressor cascade are ubiquitous and have been known and investigated for some time. Much of the work to date focuses on compressor acoustics and vibration, which is largely due to wake blade interactions and trailing edge shedding. However, it has been shown on free aerofoils that pressure waves can be produced from volume sources, such as separation, at non-negligible amplitudes. The work presented here highlights the presence of pressure waves emanating from the suction surface transition of a NACA 65 axial compressor cascade, and briefly investigates and details the influence different free-stream disturbances have on the frequency of the pressure waves produced.