An Experimental Study of Swirling Flow Pneumatic Conveying System in a Vertical Pipeline

1998 ◽  
Vol 120 (1) ◽  
pp. 200-203 ◽  
Author(s):  
Hui Li ◽  
Yuji Tomita

A swirling flow is adopted for a vertical pneumatic conveying system to reduce conveying velocity, pipe wear, and particle degradation. An experimental study has addressed the characteristics of swirling flow pneumatic conveying (SFPC) for the total pressure drop, solid flow patterns, power consumption, and additional pressure drop. Polystyrene, polyethylene, and polyvinyl particles with mean diameters of 1.7, 3.1, and 4.3 mm, respectively, were transported as test particles in a vertical pipeline 12.2 m in height with an inside diameter of 80 mm. The initial swirl number was varied from 0.38 to 0.94, the mean air velocity was varied from 9 to 23 m/s, and the mass flow rate of the solids was varied from 0.3 to 1.25 kg/s. The minimum and critical air velocities decreased as much as 20 and 13 percent, respectively, when using SFPC. The total pressure drop and power consumption of SFPC are close to those of axial flow pneumatic conveying in the low air velocity range.

1996 ◽  
Vol 118 (3) ◽  
pp. 526-530 ◽  
Author(s):  
Hui Li ◽  
Yuji Tomita

In order to reduce power consumption, pipe wear and particle degradation in pneumatic conveying system, a swirling flow pneumatic conveying (SFPC) system is proposed in this paper, and an experimental study focuses on the SFPC system in a horizontal pipeline in terms of the overall pressure drop, solid flow patterns, power consumption and the additional pressure drop. Polystyrene, polyethylene, and polyvinyl pellets with mean diameters of 1.7, 3.1, and 4.3 mm, respectively, were transported as test particles in a horizontal pipeline of 13 m length and 80 mm inside diameter. The initial swirl number was varied from 0.58 to 1.12, the mean air velocity from 9 m/s to 24 m/s, and the solid mass flow rate from 0.43 kg/s to 1.17 kg/s. It is found that in the lower gas velocity range, the pressure drop, the power consumption and additional pressure drop for SFPC were lower than those for axial flow pneumatic conveying. The critical and minimum air velocities were decreased by SFPC, the maximum reduction rates being 13 and 17 percent, respectively. The fluctuation of wall static pressure for SFPC was also decreased.


2012 ◽  
Vol 134 (4) ◽  
Author(s):  
Fei Yan ◽  
Akira Rinoshika

A new pneumatic conveying system that applies soft fins mounted vertically on a center plane of pipe in the inlet of the gas-particle mixture is developed to reduce power consumption and conveying velocity. The effect of different fin’s lengths on a horizontal pneumatic conveying is experimentally studied in terms of the pressure drop, conveying velocity, power consumption, particle flow pattern, and additional pressure drop. The test pipeline consisted of a horizontal smooth acrylic tube with an inside diameter of 80 mm and a length of about 5 m. Two kinds of polyethylene particles with diameters of 2.3 mm and 3.3 mm are used as conveying materials. The superficial air velocity is varied from 10 to 17 m/s, and the solid mass flow rate is from 0.20 to 0.45 kg/s. Compared with conventional pneumatic conveying, the pressure drop, minimum and critical velocities, power consumption, and additional pressure drop can be reduced by using soft fins in a lower air velocity range, and the efficiency of fins becomes more evident when increasing the length of the fins or touching particles stream by the long fins. The maximum reduction rates of the minimum velocity and power consumption by using soft fins are about 20% and 31.5%, respectively. The particle concentrations of using fins are lower than those of non-fin near the bottom of the pipe and are higher than those of non-fin in the upper part of the pipe in the acceleration region. Based on analyzing the frequency features of the fin’s oscillation, the Strouhal number of more efficient fins is about St ≈ 0.75 in the air velocity range of lower than 13 m/s.


Author(s):  
Romanyuk E.V, Et. al.

The article presents a scheme for automated control of an aspiration system equipped with filters-dust collectors for production associated with the circulation of explosive dust- gas flows. As an indicator of the state of the entire aspiration, it is proposed to use the total pressure drop on the filter partition and the temperature shown by the pressure sensors. Based on the experimental study of the unrelated layer structure filter total pressure drop dynamics a mathematical description, algorithm and software for trouble-free operation of aspiration were obtained.


Author(s):  
Yuji Tomita

By applying swirling air flow, particles can be transported with smaller air velocity as compared to the conventional flow without swirl in both horizontal and vertical flows. The total pressure drop along the pipeline is generally larger than that of the flow without swirl, but becomes small and even smaller than that of conventional one when the air velocity decreases. Thus, the swirling flow is effective in low velocity pneumatic transport of suspension mode. By using weak swirl as compared to the previous one, also decreases the particle breakage when the air velocity is low. A numerical simulation shows that the kinetic energy of particles at the wall collision becomes smaller than that in flow without swirl when the breakage is decreased.


Actuators ◽  
2021 ◽  
Vol 10 (2) ◽  
pp. 34
Author(s):  
Guoliang Hu ◽  
Feng Zhou ◽  
Lifan Yu

The main issue addressed in this paper involves the magnetorheological (MR) valve increasing the pressure drop by changing the internal structure, which leads to the increase of dimension sizes and the easy blocking of the internal channel. Optimizing the design of the traditional radial MR valve without changing the internal structure and whole dimension size is indispensable. Firstly, a radial MR valve with single excitation coil was proposed. The mathematical models of the field-dependent pressure drop and viscosity pressure drop in fluid flow channels were deduced, and the calculation formula of pressure drop was also established. Then, ANSYS software was used to simulate and analyze the distributions of the magnetic flux lines and magnetic flux densities of the proposed radial MR valve. Subsequently, the radial MR valve was simulated and analyzed by using the ANSYS first-order and zero-order simulation tools. In addition, the experimental test bench of the proposed MR valve was setup, the static performance of pressure drop was tested, and the change of pressure drop of the optimal radial MR valve under different loads was studied, furthermore, the response time with current of the initial and optimal radial MR valve were also investigated. Finally, the dynamic performances of the optimal radial MR valve controlled cylinder system under different currents, frequencies and amplitudes were tested, respectively. The experimental results indicate that the total pressure drop of the initial valve is 1.842 MPa when the applied current is 1.8 A, and the total pressure drop of the optimal valve is 2.58 MPa, the increase is 40.07%. Meanwhile, the maximum damping force of the optimal radial MR valve controlled cylinder system can reach about 3.6 kN at the current of 1.25 A, which shows a better optimization effect of the optimal radial MR valve.


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