Suppression of Secondary Flows in a Mixed-Flow Pump Impeller by Application of Three-Dimensional Inverse Design Method: Part 2—Experimental Validation

1996 ◽  
Vol 118 (3) ◽  
pp. 544-551 ◽  
Author(s):  
A. Goto ◽  
T. Takemura ◽  
M. Zangeneh
Keyword(s):  
Design Method ◽  
Three Dimensional ◽  
Flow Fields ◽  
Secondary Flows ◽  
Inverse Design ◽  
Suction Surface ◽  
Mixed Flow ◽  
Pump Impeller ◽  
Inverse Design Method ◽  
Flow Pump

In Part 1 of this paper, a mixed-flow pump impeller was designed by a fully three-dimensional inverse design method, aimed at suppressing the secondary flows on the blade suction surface. In this part, the internal flow fields of the impeller are investigated experimentally, using flow visualization and phase-locked measurements of the impeller exit flow, in order to validate the effects of secondary flow suppression. The flow fields are compared with those of a conventional impeller, and it is confirmed that the secondary flows on the blade suction surface are well suppressed and the uniformity of the exit flow fields is improved substantially, in both circumferential and spanwise directions. The effects of tip clearance and the number of blades for the inverse designed impeller are also investigated experimentally and numerically.

scholarly journals Suppression of Secondary Flows in a Mixed-Flow Pump Impeller by Application of 3D Inverse Design Method: Part 2 — Experimental Validation

1994 ◽  
Author(s):  
A. Goto ◽  
T. Takemura ◽  
M. Zangeneh
Keyword(s):  
Design Method ◽  
Flow Fields ◽  
Secondary Flows ◽  
Tip Clearance ◽  
Inverse Design ◽  
Suction Surface ◽  
Mixed Flow ◽  
Pump Impeller ◽  
Inverse Design Method ◽  
Flow Pump

In Part I of this paper, a mixed-flow pump impeller was designed by a fully three-dimensional inverse design method, aimed at suppressing the secondary flows on the blade suction surface. In this part, the internal flow fields of the impeller are investigated experimentally, using flow visualization and phase-locked measurements of the impeller exit flow, in order to validate the effects of secondary flow suppression. The flow fields are compared with those of a conventional impeller, and it is confirmed that the secondary flows on the blade suction surface are well suppressed and the uniformity of the exit flow fields is improved substantially, in both circumferential and spanwise directions. The effects of tip clearance and the number of blades for the inverse designed impeller are also investigated experimentally and numerically.

Suppression of Secondary Flows in a Mixed-Flow Pump Impeller by Application of Three-Dimensional Inverse Design Method: Part 1—Design and Numerical Validation

1996 ◽  
Vol 118 (3) ◽  
pp. 536-543 ◽  
Author(s):  
M. Zangeneh ◽  
A. Goto ◽  
T. Takemura
Keyword(s):  
Flow Field ◽  
Design Method ◽  
Three Dimensional ◽  
Secondary Flows ◽  
Inverse Design ◽  
Suction Surface ◽  
Mixed Flow ◽  
Pump Impeller ◽  
Inverse Design Method ◽  
Flow Pump

This paper describes the design of the blade geometry of a medium specific speed mixed flow pump impeller by using a three-dimensional inverse design method in which the blade circulation (or rVθ) is specified. The design objective is the reduction of impeller exit flow nonuniformity by reducing the secondary flows on the blade suction surface. The paper describes in detail the aerodynamic criteria used for the suppression of secondary flows with reference to the loading distribution and blade stacking condition used in the design. The flow through the designed impeller is computed by Dawes’ viscous code, which indicates that the secondary flows are well suppressed on the suction surface. Comparison between the predicted exit flow field of the inverse designed impeller and a corresponding conventional impeller indicates that the suppression of secondary flows has resulted in substantial improvement in the exit flow field. Experimental comparison of the flow fields inside and at exit from the conventional and the inverse designed impeller is made in Part 2 of the paper.

scholarly journals Suppression of Secondary Flows in a Mixed-Flow Pump Impeller by Application of 3D Inverse Design Method: Part 1 — Design and Numerical Validation

1994 ◽  
Author(s):  
M. Zangeneh ◽  
A. Goto ◽  
T. Takemura
Keyword(s):  
Flow Field ◽  
Design Method ◽  
Secondary Flows ◽  
Inverse Design ◽  
Experimental Comparison ◽  
Suction Surface ◽  
Mixed Flow ◽  
Pump Impeller ◽  
Inverse Design Method ◽  
Flow Pump

This paper describes the design of the blade geometry of a medium specific speed mixed flow pump impeller by using a 3D inverse design method in which the blade circulation (or rVθ) is specified. The design objective being the reduction of impeller exit flow non-uniformity by reducing the secondary flows on the blade suction surface. The paper describes in detail the aerodynamic critria used for the suppression of secondary flows with reference to the loading distribution and blade stacking condition used in the design. The flow through the designed impeller is computed by Dawes viscous code, which indicates that the secondary flows are well suppressed on the suction surface. Comparison between the predicted exit flow field of the inverse designed impeller and a corresponding conventional impeller indicates that the suppression of secondary flows has resulted in substantial improvement in the exit flow field. Experimental comparison of the flow fields inside and at exit from the conventional and the inverse designed impeller is made in part 2 of the paper.

Turbomachinery Blade Design Using 3-D Inverse Design Method, CFD and Optimization Algorithm

2001 ◽  
Author(s):  
Kosuke Ashihara ◽  
Akira Goto
Keyword(s):  
Simulated Annealing ◽  
Optimization Algorithm ◽  
Design Method ◽  
Three Dimensional ◽  
Inverse Design ◽  
Mixed Flow ◽  
Specific Speed ◽  
Inverse Design Method ◽  
Suction Performance ◽  
Flow Pump

An optimization approach for improving turbomachinery performance was proposed based on a three-dimensional inverse design method, a Computational Fluid Dynamics (CDF) and optimization algorithm. By combining the three-dimensional inverse design method and CFD predictions, the blade loading parameters which is the major inputs for the three-dimensional inverse design method were treated as design variables and the impeller performance predicted by CFD was treated as an objective function of the optimization problem. Firstly, to clarify the effects of optimization algorithm, mixed-flow pump impellers (Ns400), with a specific speed of 400 (m3/min,m,min−1) or 0.155 (non-dimensional), were optimized to improve the impeller efficiency by using several optimization algorithm. From these results, it was confirmed that turbomachinery optimization using the three-dimensional inverse design method is a multi-peak problem and it is essential to use exploratory techniques such as Simulated Annealing. Then, a mixed-flow pump impeller (Ns1350), with a specific speed of 1350 (m3/min,m,min−1) or 0.523 (non-dimensional), was optimized to improve the impeller efficiency with constraints for suction performance by Simulated Annealing. Reasonably high efficiency and high suction performance were confirmed by comparing the CFD results with those for the previous design which employed manual optimization.

Influence of Spanwise Distribution of Impeller Exit Circulation on Optimization Results of Mixed Flow Pump

2021 ◽  
Vol 11 (2) ◽  
pp. 507
Author(s):  
Mengcheng Wang ◽  
Yanjun Li ◽  
Jianping Yuan ◽  
Fareed Konadu Osman
Keyword(s):  
Design Method ◽  
Internal Flow ◽  
Inverse Design ◽  
Pump Efficiency ◽  
Mixed Flow ◽  
Baseline Model ◽  
Pump Impeller ◽  
First Case ◽  
Inverse Design Method ◽  
Flow Pump

The spanwise distribution of impeller exit circulation (SDIEC) has an important influence on the performance of the impeller. To quantitatively study the influence of SDIEC on optimization results, a comprehensive optimization system composed of the computational fluid dynamics, inverse design method, design of experiment, surrogate model, and optimization algorithm was used to optimize a mixed flow pump impeller in two different cases. In the first case, the influence of SDIEC was ignored, while in the second case, the influence of SDIEC was considered. The result shows that the optimization upper limit can be further improved when the influence of SDIEC is considered in the optimization process. The pump efficiency of the preferred optimized impeller F1 obtained in the first case at 1.2Qdes, 1.0Qdes, and 0.8Qdes are increased by 6.48%, 2.41%, and 0.06%, respectively, over the baseline model. Moreover, the pump efficiency of the preferred optimized impeller S2 obtained in the second case further increased by 0.76%, 1.24%, and 1.21%, respectively, over impeller F1. Furthermore, the influence of SDIEC on the performance of the mixed flow pump is clarified by a comparative analysis of the internal flow field.

scholarly journals Matching Optimization of a Mixed Flow Pump Impeller and Diffuser Based on the Inverse Design Method

Processes ◽  
2021 ◽  
Vol 9 (2) ◽  
pp. 260
Author(s):  
Mengcheng Wang ◽  
Yanjun Li ◽  
Jianping Yuan ◽  
Fareed Konadu Osman
Keyword(s):  
Flow Field ◽  
Design Method ◽  
Inverse Design ◽  
Pump Efficiency ◽  
Optimization Strategy ◽  
Mixed Flow ◽  
Pump Impeller ◽  
Circulation Distribution ◽  
Inverse Design Method ◽  
Flow Pump

When considering the interaction between the impeller and diffuser, it is necessary to provide logical and systematic guidance for their matching optimization. In this study, the goal was to develop a comprehensive matching optimization strategy to optimize the impeller and diffuser of a mixed flow pump. Some useful tools and methods, such as the inverse design method, computational fluid dynamics (CFD), design of experiment, surrogate model, and optimization algorithm, were used. The matching optimization process was divided into two steps. In the first step, only the impeller was optimized. Thereafter, CFD analysis was performed on the optimized impeller to get the circulation and flow field distribution at the outlet of the impeller. In the second step of optimization, the flow field and circulation distribution at the inlet of the diffuser were set to be the same as the optimized impeller outlet. The results show that the matching optimization strategy proposed in this study is effective and can overcome the shortcomings of single-component optimization, thereby further improving the overall optimization effect. Compared with the baseline model, the pump efficiency of the optimized model at 1.2Qdes, 1.0Qdes, and 0.8Qdes is increased by 6.47%, 3.68%, and 0.82%, respectively.

scholarly journals Study of Internal Flows in a Mixed-Flow Pump Impeller at Various Tip Clearances Using 3D Viscous Flow Computations

1990 ◽  
Author(s):  
Akira Goto
Keyword(s):  
Reverse Flow ◽  
Three Dimensional ◽  
Interaction Mechanism ◽  
Secondary Flows ◽  
Wake Flow ◽  
Navier Stokes ◽  
Tip Leakage Flow ◽  
Mixed Flow ◽  
Pump Impeller ◽  
Flow Pump

The complex three-dimensional flow fields in a mixed-flow pump impeller are investigated by applying the incompressible version of the Dawes’ 3D Navier-Stokes code. The applicability of the code is confirmed by comparison of computations with a variety of experimentally measured jet-wake flow patterns and overall performances at four different tip clearances including the shrouded case. Based on the computations, the interaction mechanism of secondary flows and the formation of jet-wake flow are discussed. In the case of large tip clearances, the reverse flow caused by tip leakage flow is considered to be the reason for the thickening of the casing boundary layer followed by the deterioration of the whole flow field.

An experience-independent inverse design optimization method of compressor cascade airfoil

2019 ◽  
Vol 233 (4) ◽  
pp. 431-442 ◽  
Author(s):  
Yujie Zhu ◽  
Yaping Ju ◽  
Chuhua Zhang
Keyword(s):  
Design Optimization ◽  
Design Method ◽  
Three Dimensional ◽  
Optimal Solution ◽  
Leading Edge ◽  
Optimization Method ◽  
Inverse Design ◽  
Compressor Cascade ◽  
Suction Surface ◽  
Inverse Design Method

Most of the inverse design methods of turbomachinery experience the shortcoming where the target aerodynamic parameters need to be manually specified depending on the designers’ experience and insight, making the design result aleatory and even deviated from the real optimal solution. To tackle this problem, an experience-independent inverse design optimization method is proposed and applied to the redesign of a compressor cascade airfoil in this study. The experience-independent inverse design optimization method can automatically obtain the target pressure distribution along the cascade airfoil through the genetic algorithm, rather than through the manual specification approach. The shape of cascade airfoil is then solved by the adjoint method. The effectiveness of the experience-independent inverse design optimization method is demonstrated by two inverse design cases of the compressor cascade airfoil, i.e. the inverse design of only the suction surface and the inverse design of both the suction and pressure surfaces. The results show that the proposed inverse design method is capable of significantly improving the aerodynamic performance of the compressor cascade. At the examined flow condition, a thin airfoil profile is beneficial to flow accelerations near the leading edge and flow separation avoidance near the trailing edge. The proposed inverse design method is quite generic and can be extended to the three-dimensional inverse design of advanced compressor blades.

Hydrodynamic Design of Pump Diffuser Using Inverse Design Method and CFD

2002 ◽  
Vol 124 (2) ◽  
pp. 319-328 ◽  
Author(s):  
Akira Goto ◽  
Mehrdad Zangeneh
Keyword(s):  
Design Method ◽  
Flow Behavior ◽  
Three Dimensional ◽  
Inverse Design ◽  
Navier Stokes ◽  
Outer Diameter ◽  
Large Area ◽  
Suction Surface ◽  
Pump Stage ◽  
Inverse Design Method

A new approach to optimizing a pump diffuser is presented, based on a three-dimensional inverse design method and a Computational Fluid Dynamics (CFD) technique. The blade shape of the diffuser was designed for a specified distribution of circulation and a given meridional geometry at a low specific speed of 0.109 (non-dimensional) or 280 (m3/min, m, rpm). To optimize the three-dimensional pressure fields and the secondary flow behavior inside the flow passage, the diffuser blade was more fore-loaded at the hub side as compared with the casing side. Numerical calculations, using a stage version of Dawes three-dimensional Navier-Stokes code, showed that such a loading distribution can suppress flow separation at the corner region between the hub and the blade suction surface, which was commonly observed with conventional designs having a compact bowl size (small outer diameter). The improvements in stage efficiency were confirmed experimentally over the corresponding conventional pump stage. The application of multi-color oil-film flow visualization confirmed that the large area of the corner separation was completely eliminated in the inverse design diffuser.

On the role of three-dimensional inverse design methods in turbomachinery shape optimization

1999 ◽  
Vol 213 (1) ◽  
pp. 27-42 ◽  
Author(s):  
M Zangeneh ◽  
A Goto ◽  
H Harada
Keyword(s):  
Flow Field ◽  
Inverse Method ◽  
Design Method ◽  
Three Dimensional ◽  
Design Guidelines ◽  
Secondary Flows ◽  
Inverse Design ◽  
Vaned Diffuser ◽  
Oil Flow ◽  
Inverse Design Method

The application of a three-dimensional (3D) inverse design method in which the blade geometry is computed for a specified distribution of circulation to the design of turbomachinery blades is explored by using two examples. In the first instance the method is applied to the design of radial and mixed flow impellers to suppress secondary flows. Based on our understanding of the fluid dynamics of the flow in the impeller, simple guidelines are developed for input specification of the inverse method in order to systematically design impellers with suppressed secondary flows and a more uniform exit flow field. In the second example the method is applied to the design of a vaned diffuser. Again based on the understanding of the detailed flow field in the diffuser obtained by using 3D viscous calculations and oil flow visualizations, simple design guidelines are developed for input specification to the inverse method in order to suppress corner separation. In both cases the guidelines are verified numerically and in the case of the diffuser further experimental validation is presented.

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