Improved Methods for the Prediction of Chatter in Turning, Part 2: Determination of Cutting Process Parameters

1990 ◽  
Vol 112 (1) ◽  
pp. 21-27 ◽  
Author(s):  
I. E. Minis ◽  
E. B. Magrab ◽  
I. O. Pandelidis
Keyword(s):  
Cutting Force ◽  
Metal Cutting ◽  
Transfer Functions ◽  
Direct Determination ◽  
Base Plate ◽  
Cutting Process ◽  
Input Output ◽  
Wide Range ◽  
Improved Methods

The dynamics of the metal cutting process are identified by a new and simple experimental method that permits the direct determination of the cutting transfer functions from input-output measurements. A specially designed stiff force dynamometer rigidly mounted to the machine tool’s turret is used for the measurement of the cutting force. An external force is applied to the base plate of the dynamometer in such a way that the meaurements of both the tool’s displacement and the corresponding cutting force are uncoupled from the influence of the machine tool structure’s dynamics. The cutting transfer functions are obtained in the vicinity of the structure’s first resonance, under a wide range of cutting conditions.

Determination of cutting force of roll-formed section in shaped dies-knife guillotine

2020 ◽  
pp. 373-376
Author(s):  
S.V. Povorov ◽  
D.V. Egorov ◽  
D.S. Volgin
Keyword(s):  
Cutting Force ◽  
Cutting Process ◽  
Sheet Blank

The change in cutting force in the cutting process of roll-formed section in shaped dies-knife guillotine is studied. It is established that to calculate the cutting force in shaped guillotine, one can use formulas to determine the cutting force of sheet blank on conventional straight knives guillotine.

Role of energy consumption, cutting tool and workpiece materials towards environmentally conscious machining: A comprehensive review

2019 ◽  
Vol 234 (3) ◽  
pp. 335-354 ◽  
Author(s):  
Salman Pervaiz ◽  
Sathish Kannan ◽  
Ibrahim Deiab ◽  
Hossam Kishawy
Keyword(s):  
Energy Consumption ◽  
Metal Cutting ◽  
Cutting Tool ◽  
Cutting Process ◽  
Machining Process ◽  
Workpiece Material ◽  
Tool Materials ◽  
Wide Range ◽  
Cutting Operation

Metal-cutting process deals with the removal of material using the shearing operation with the help of hard cutting tools. Machining operations are famous in the manufacturing sector due to their capability to manufacture tight tolerances and high dimensional accuracy while simultaneously maintaining the cost-effectiveness for higher production levels. As metal-cutting processes consume a great amount of input resources and generate some material-based waste streams, these processes are highly criticized due to their high and negative environmental impacts. Researchers in the metal-cutting sector are currently exploring and benchmarking different activities and best practices to make the cutting operation environment friendly in nature. These eco-friendly practices mainly cover the wide range of activities directly or indirectly associated with the metal-cutting operation. Most of the literature for sustainable metal-cutting activities revolves around the sustainable lubrication techniques to minimize the negative influence of cutting fluids on the environment. However, there is a need to enlarge the assessment domain for the metal-cutting process and other directly and indirectly associated practices such as enhancing sustainability through innovative methods for workpiece and cutting tool materials, and approaches to optimize energy consumption should also be explored. The aim of this article is to explore the role of energy consumption and the influence of workpiece and tool materials towards the sustainability of machining process. The article concludes that sustainability of the machining process can be improved by incorporating different innovative approaches related to the energy and tool–workpiece material consumptions.

Numerical Simulation of Metal Cutting Process Based on ANSYS/LS-DYNA

2015 ◽  
Vol 727-728 ◽  
pp. 335-338 ◽  
Author(s):  
Song Jie Yu ◽  
Di Di Wang ◽  
Xin Chen
Keyword(s):  
Cutting Force ◽  
Metal Cutting ◽  
Plastic Material ◽  
Orthogonal Cutting ◽  
Cutting Process ◽  
Machining Process ◽  
Linear Deformation ◽  
Deformation Problem ◽  
Non Linear ◽  
Elastic Plastic Material

Cutting process is a typical non-linear deformation problem, which involves material non-linear, geometry non-linear and the state non-linear problem. Based on the elastic-plastic material deformation theory, this theme established a strain hardening model. Build the simulation model of two-dimensional orthogonal cutting process of workpiece and tool by the finite element method (FEM), and simulate the changes of cutting force and the process of chip formation in the machining process, and analyzed the cutting force, the situation of chip deformation. The method is more efficient and effective than the traditional one, and provides a new way for metal cutting theory, research of material cutting performance and cutting tool product development.

scholarly journals A new method for effective dose calculation based on the ambient dose height distribution

2017 ◽  
Vol 3 (2) ◽  
pp. 147-149
Author(s):  
Mario Liebmann ◽  
Niroojiny Sangarapillai ◽  
Björn Poppe ◽  
Heiner von Boetticher
Keyword(s):  
Effective Dose ◽  
Direct Determination ◽  
Dose Calculation ◽  
Gender Effects ◽  
Height Distribution ◽  
Wide Range ◽  
Personal Dosimetry ◽  
And Gender ◽  
Ambient Dose

AbstractThe realistic determination of effective dose of the staff in diagnostic radiology has been a challenge both for personal dosimetry and ambient dose measurement. A model for dosimetry of occupational exposure is presented that allows direct determination of effective dose from measured or even manufacturer given ambient dose distribution in front of the personnel. This model considers a wide range of radiation energies, different radiation protection situations, and gender effects.

Study on Determination of Friction Model at the Tool-Chip Interface of Titanium Alloy Ti6Al4V Based on Orthogonal Cutting

2011 ◽  
Vol 117-119 ◽  
pp. 1788-1791
Author(s):  
Yue Feng Yuan ◽  
Wu Yi Chen
Keyword(s):  
Titanium Alloy ◽  
Cutting Force ◽  
Metal Cutting ◽  
Orthogonal Cutting ◽  
Cutting Speed ◽  
Friction Model ◽  
Carbide Tool ◽  
Orthogonal Turning ◽  
Titanium Alloy Ti6al4v

It is necessary for cutting simulation to determine the friction model at the tool-chip interface suitable for metal cutting process. Cutting force experiments in orthogonal turning titanium alloy TI6AL4V are carried out with cement carbide tool KW10. The Coulomb frictions at the tool-chip interface are calculated based on measured cutting force, and the friction model is regressed, where cutting speed and feed rate are presented.

A Parallel Cable-Driven Crane for Scara-Motions

2008 ◽  
Author(s):  
Se´bastien Krut ◽  
Nacim Ramdani ◽  
Marc Gouttefarde ◽  
Olivier Company ◽  
Franc¸ois Pierrot
Keyword(s):  
Vertical Axis ◽  
Parallel Robot ◽  
Task Space ◽  
Input Output ◽  
Cable Robot ◽  
Wide Range ◽  
Kinematic Models ◽  
Lower Mobility ◽  
Parallel Kinematic

This paper introduces a lower mobility parallel kinematic crane able to generate Scara motions (three translations and one rotation about a vertical axis). A crane is an underconstrained cable robot: it requires gravity acting on the traveling plate in order to tense the cables. The proposed crane can resist, to a certain extent, against outside forces and torques in all directions of the 6-dimensional task space. This feature results from the use of pairs of cables linking the actuators and the traveling plate. The proposed crane is derived from the I4 parallel robot. Thus, its traveling plate is articulated which provides a wide range of orientation. It is hyperstatic in the sense that one of the eight cables can be removed while keeping the same kinematic relationships. However, for symmetry reasons all the eight cables are kept (this feature is interesting in case of a cable breakdown). The input/output geometrical and kinematic models required for control are derived. Then, the cables tensions are obtained enabling the determination of the static workspace defined as the domain of reachable space where the cables remain taut under the action of gravity.

Analysis of Oblique Cutting Forces

1967 ◽  
Vol 89 (2) ◽  
pp. 347-355 ◽  
Author(s):  
Russell F. Henke
Keyword(s):  
Steady State ◽  
Cutting Force ◽  
Cutting Forces ◽  
Metal Cutting ◽  
Single Point ◽  
Orthogonal Cutting ◽  
Cutting Process ◽  
Chip Area ◽  
Oblique Cutting ◽  
The Stability

This paper is the latest of a continuing series on the subject of self-excited machine tool chatter. The representation of the metal cutting process as required by the previously developed closed-loop chatter theory is extended to oblique cutting with tools of practical shape and geometry. The cutting process parameters essential to proper application of the stability theory are found by an analytical formulation leading to a classical eigenvalue problem. Techniques are developed to determine the steady-state constant of proportionality between resultant cutting force and uncut chip area, the direction of resultant cutting force, and the direction of maximum cutting stiffness for any single-point cutting operation. In the process, a general method to predict steady-state oblique cutting forces is evolved. The method depends on certain experimentally justifiable assumptions and utilizes previously compiled orthogonal cutting data.

Analysis of the Influence of Cutting Parameters on Cutting Force Based on Cutting Process Simulation

2013 ◽  
Vol 710 ◽  
pp. 223-227
Author(s):  
Yan Cao ◽  
Hua Chen ◽  
Hai Xia Zhao
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Cutting Force ◽  
Process Simulation ◽  
Metal Cutting ◽  
Cutting Parameters ◽  
Cutting Process ◽  
Rigid Plastic ◽  
Simulation Parameters ◽  
Element Method

Based on the study on metal cutting theories and rigid-plastic finite element method, taking Sweden SECO lathe tool MDT as the researching object, the cutting force in cutting process is analyzed after a cutting process simulation model is constructed using finite element method. Different simulation parameters and cutting parameters are used to carry out analyses time after time. The dynamic changing curves of the cutting force in cutting process are obtained. Through the comparison of the cutting force in different cutting conditions, the influence of cutting parameters on the cutting force is summarized. The research can provide useful data for improvement of metal cutting technology and tool cutting performance.

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