Improved Methods for the Prediction of Chatter in Turning, Part 2. Determination of Cutting Process Parameters

1991 ◽  
Vol 13 (1) ◽  
pp. 72
1990 ◽  
Vol 112 (1) ◽  
pp. 21-27 ◽  
Author(s):  
I. E. Minis ◽  
E. B. Magrab ◽  
I. O. Pandelidis

The dynamics of the metal cutting process are identified by a new and simple experimental method that permits the direct determination of the cutting transfer functions from input-output measurements. A specially designed stiff force dynamometer rigidly mounted to the machine tool’s turret is used for the measurement of the cutting force. An external force is applied to the base plate of the dynamometer in such a way that the meaurements of both the tool’s displacement and the corresponding cutting force are uncoupled from the influence of the machine tool structure’s dynamics. The cutting transfer functions are obtained in the vicinity of the structure’s first resonance, under a wide range of cutting conditions.


2014 ◽  
Vol 1036 ◽  
pp. 361-364
Author(s):  
Tatiana Ivchenko ◽  
Irina Petryaeva ◽  
Roman Grubka

Conformities to law of changeability of the tool geometrical parameters, parameters of сut section, parameter of the chip formation, cutting forces, cutting temperature and machining surface roughness at machining of the shaped surfaces are set. There is researched character of change of the working edge angle, cutting face edge angle, width and thickness of cut section, cutting speed on position of blade top on the convex and concave shaped surface. The analytical dependences of the chip contraction coefficient, cutting forces, cutting temperature and machining surface roughness on the cutting speed and feed are certain. The method of determination of the cutting forces, thermal streams and cutting temperature at turning of the shaped surfaces is created taking into account changeability of the geometrical parameters and parameters of сut section. There are set coefficients, which allow expecting these parameters in any point of the convex and concave shaped surfaces. The method of account of the cutting process parameters changeability at optimization of the cutting regimes at turning of the shaped surfaces on the criterion of maximum productivity is developed. With the use of method of the linear programming analytical dependences of the optimum-cutting regime from the turning parameters taking into account variable limitations on cutting forces, cutting temperature and machining surface roughness are definite.


Author(s):  
S.V. Povorov ◽  
D.V. Egorov ◽  
D.S. Volgin

The change in cutting force in the cutting process of roll-formed section in shaped dies-knife guillotine is studied. It is established that to calculate the cutting force in shaped guillotine, one can use formulas to determine the cutting force of sheet blank on conventional straight knives guillotine.


2016 ◽  
Vol 716 ◽  
pp. 114-120 ◽  
Author(s):  
Sebastian Mróz ◽  
Piotr Szota ◽  
Teresa Bajor ◽  
Andrzej Stefanik

The paper presents the results of physical modelling of the plastic deformation of the Mg/Al bimetallic specimens using the Gleeble 3800 simulator. The plastic deformation of Mg/Al bimetal specimens characterized by the diameter to thickness ratio equal to 1 was tested in compression tests. The aim of this work was determination of the range of parameters as temperature and strain rate that mainly influence on the plastic deformation of Mg/Al bars during metal forming processes. The tests were carried out for temperature range from 300 to 400°C for different strain rate values. The stock was round 22.5 mm-diameter with an Al layer share of 28% Mg/Al bars that had been produced using the explosive welding method. Based on the analysis of the obtained testing results it has been found that one of the main process parameters influencing the plastic deformation the bimetal components is the initial stock temperature and strain rate values.


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