On the Hot-Spot-Controlled Critical Heat Flux Mechanism in Saturated Pool Boiling: Part II—The Influence of Contact Angle and Nucleation Site Density

1993 ◽  
Vol 115 (3) ◽  
pp. 813-816 ◽  
Author(s):  
C. Unal ◽  
P. Sadasivan ◽  
R. A. Nelson
Author(s):  
Jacopo Buongiorno ◽  
Lin-Wen Hu ◽  
In Cheol Bang

Nanofluids exhibit a very significant enhancement of the boiling Critical Heat Flux (CHF) at low nanoparticle concentrations. This paper reviews the nanofluid boiling database in a quest for the CHF enhancement mechanism. Briefly, buildup of a nanoparticle layer on the heated surface occurs upon boiling of nanofluids. This layer changes the surface roughness and the nucleation site density and, remarkably, can improve the surface wettability, as shown by a reduction of the static contact angle on the nanofluid-boiled surfaces. Significant differences are also observed in the dynamic behavior of the hot spot at CHF.


2017 ◽  
Vol 39 (17-18) ◽  
pp. 1498-1506 ◽  
Author(s):  
Ke Wang ◽  
Shengjie Gong ◽  
Bofeng Bai ◽  
Weimin Ma

2002 ◽  
Vol 124 (4) ◽  
pp. 717-728 ◽  
Author(s):  
Nilanjana Basu ◽  
Gopinath R. Warrier ◽  
Vijay K. Dhir

The partitioning of the heat flux supplied at the wall is one of the key issues that needs to be resolved if one is to model subcooled flow boiling accurately. The first step in studying wall heat flux partitioning is to account for the various heat transfer mechanisms involved and to know the location at which the onset of nucleate boiling (ONB) occurs. Active nucleation site density data is required to account for the energy carried away by the bubbles departing from the wall. Subcooled flow boiling experiments were conducted using a flat plate copper surface and a nine-rod (zircalloy-4) bundle. The location of ONB during the experiments was determined from visual observations as well as from the thermocouple output. From the data obtained it is found that the heat flux and wall superheat required for inception are dependent on flow rate, liquid subcooling, and contact angle. The existing correlations for ONB underpredict the wall superheat at ONB in most cases. A correlation for predicting the wall superheat and wall heat flux at ONB has been developed from the data obtained in this study and that reported in the literature. Experimental data are within ±30 percent of that predicted from the correlation. Active nucleation site density was determined by manually counting the individual sites in pictures obtained using a CCD camera. Correlations for nucleation site density, which are independent of flow rate and liquid subcooling, but dependent on contact angle have been developed for two ranges of wall superheat—one below 15°C and another above 15°C.


2016 ◽  
Vol 20 (suppl. 5) ◽  
pp. 1301-1312
Author(s):  
Andrijana Stojanovic ◽  
Vladimir Stevanovic ◽  
Milan Petrovic ◽  
Dragoljub Zivkovic

Multidimensional numerical simulation of the atmospheric saturated pool boiling is performed. The applied modelling and numerical methods enable a full representation of the liquid and vapour two-phase mixture behaviour on the heated surface, with included prediction of the swell level and heated wall temperature field. In this way the integral behaviour of nucleate pool boiling is simulated. The micro conditions of bubble generation at the heated wall surface are modelled by the bubble nucleation site density, the liquid wetting contact angle and the bubble grow time. The bubble nucleation sites are randomly located within zones of equal size, where the number of zones equals the nucleation site density. The conjugate heat transfer from the heated wall to the liquid is taken into account in wetted heated wall areas around bubble nucleation sites. The boiling curve relation between the heat flux and the heated wall surface temperature in excess of the saturation temperature is predicted for the pool boiling conditions reported in the literature and a good agreement is achieved with experimentally measured data. The influence of the nucleation site density on the boiling curve characteristic is confirmed. In addition, the influence of the heat flux intensity on the spatial effects of vapour generation and two-phase flow are shown, such as the increase of the swell level position and the reduced wetting of the heated wall surface by the heat flux increase.


Author(s):  
Eric Nolan ◽  
Russell Rioux ◽  
Calvin Hong Li

An experimental study of nanostructure modified nucleation site density and contact angle that significantly enhances the Heat Transfer Coefficient (HTC) and the Critical Heat Flux (CHF) in pool boiling heat transfer of water on copper surfaces has been conducted. The nanostructures on copper surfaces have been created by an electrodeposition technique. It has been found that the nanostructured copper surfaces show an increase in CHF of up to 142% and an increase in HTC of 33% over that of a mirror-finished plain copper surface. Calculations for nucleation site density and active nucleation site diameter reveal a direct correlation between these factors and the HTC, as well as the CHF. More interestingly, a contact angle study on the tested surfaces shows that there is a connection between the contact angle reduction and CHF enhancement, which confirms the contact angle mechanism of CHF with experimental evidence.


1999 ◽  
Vol 121 (2) ◽  
pp. 376-385 ◽  
Author(s):  
S.-S. Hsieh ◽  
C.-J. Weng ◽  
J.-J. Chiou

Nucleate pool boiling correlation was developed for five different rib-type roughened tube geometries (including plain tube) with different rib angles of 30 deg, 45 deg, 60 deg, and 90 deg for both distilled water and R-134a as the working media. A scanning electron micrograph (SEM) examination was made for these horizontal roughened tubes. Bubble departure diameter, frequency of bubble emission, and the active nucleation site density with the influence of the rib angle for this type of roughened surface were obtained. Boiling heat flux incorporating natural convection, nucleate boiling, and microlayer evaporation mechanisms following Benjamin and Balakrishnan (1996) was predicted. Heat transfer correlation was also developed in terms of the degree superheat and active nucleation site density. The dependence for these two parameters was found in favorable agreement with that of previous study for smooth surfaces.


Author(s):  
Jia-Qi Li ◽  
Li-Wu Fan ◽  
Liang Zhang ◽  
Zi-Tao Yu

Quenching experiments were performed with hot stainless steel spheres in a pool of water-based nanofluids in the presence of carbon nanotubes (CNTs) of various sizes. In order to explore the size effect, a test matrix was developed by choosing multi-walled CNTs with lengths from 1 μm to 5 μm and outer diameters from 30 nm to 60 nm. The concentration was fixed at 0.5% by mass for all types of CNTs. The initial temperature was 400 °C and the transient temperature variations at the center of the sphere were recorded as quenching curves. By establishing a lumped capacitance model, the transient surface heat flux variations were obtained as boiling curves. The original and boiled surfaces were both subjected to a series of characterizations to determine the changes in morphology, roughness, and wettability to identify the effects of CNT size on the surface properties of the formed deposition layers as well as to elucidate the mechanisms for regulation of the boiling and quenching behaviors. The results suggested that the critical heat flux (CHF) and the Leidenfrost point (LFP) are enhanced to various degrees due to the discrepancy in the size of the CNTs in nanofluids. It was shown that the CNTs deposited on the surfaces create various morphologies depending on their size. The CNTs with a length of 5 μm and a diameter of 60 nm exhibited the most significant effect on the boiling behaviors. In comparison to CNTs with a shorter length of 1 μm, the 5 μm long CNTs were much easier to form porous layers. The results of the contact angle and roughness tests showed that the porous layers tend to affect the surface roughness instead of surface wettability. The increases of the nucleation site density and surface roughness due to the presence of porous layers were identified as the primary cause for the modified boiling behaviors during quenching.


2012 ◽  
Vol 134 (7) ◽  
Author(s):  
Ho Seon Ahn ◽  
Joonwon Kim ◽  
Moo Hwan Kim

Dynamic wetting behaviors of water droplet on the modified surface were investigated experimentally. Dynamic contact angles were measured as a characterization method to explain the extraordinary pool boiling critical heat flux (CHF) enhancement on the zirconium surface by anodic oxidation modification. The sample surface is rectangular zirconium alloy plates (20 × 25 × 0.7 mm), and 12 μl of deionized water droplets were fallen from 40 mm of height over the surface. Dynamic wetting movement of water on the surface showed different characteristics depending on static contact angle (49.3 deg–0 deg) and surface temperature (120 °C–280 °C). Compared with bare surface, wettable and spreading surface had no-receding contact angle jump and seemed stable evaporating meniscus of liquid droplet in dynamic wetting condition on hot surface. This phenomenon could be explained by the interaction between the evaporation recoil and the surface tension forces. The surface tension force increased by micro/nanostructure of the modified zirconium surface suppresses the vapor recoil force by evaporation which makes the water layer unstable on the heated surface. Thus, such increased surface force could sustain the water layer stable in pool boiling CHF condition so that the extraordinary CHF enhancement could be possible.


Author(s):  
Yusen Qi ◽  
James F. Klausner

It has been well established that the rate of heat transfer associated with boiling systems is strongly dependent on the nucleation site density. Over many years attempts have been made to predict nucleation site density in boiling systems using a variety of techniques. With the exception of specially prepared surfaces, these attempts have met with little success. This paper presents an experimental investigation of nucleation site density measured on roughly polished brass and stainless steel surfaces for gas nucleation and pool boiling over a large parameter space. The fluids used for this study, distilled water and ethanol, are moderately wetting and highly wetting, respectively. Using distilled water it has been observed that the trends of nucleation site density versus the inverse of the critical radius are similar for pool boiling and gas nucleation. The nucleation site density is higher for gas nucleation than for pool boiling. An unexpected result has been observed with ethanol as the heat transfer fluid, which casts doubt on the general validity of heterogeneous nucleation theory. Due to flooding, few sites are active on the brass surface and at most two are active on the stainless steel surface during gas nucleation experiments. However, nucleation sites readily form in large concentration on both the brass and stainless steel surfaces during pool boiling. The nucleation site densities for the rough and mirror polished brass surfaces are also compared. It shows that there is no large difference for the measured nucleation site density.


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