Dynamics of Pool Boiling on Plain and Nanotube Coated Silicon Surfaces

Author(s):  
Vijaykumar Sathyamurthi ◽  
Debjyoti Banerjee

Saturated pool boiling experiments are conducted over silicon substrates with and without Multi-walled Carbon Nanotubes (MWCNT) with PF-5060 as the test fluid. Micro-fabricated thin film thermocouples located on the substrate acquire surface temperature fluctuation data at 1 kHz frequency. The high frequency surface temperature data is analyzed for the presence of chaotic dynamics. The shareware code, TISEAN© is used in analysis of the temperature time-series. Results show the presence of low-dimensional deterministic chaos, near Critical Heat Flux (CHF) and in some parts of the Fully Developed Nucleate Boiling (FDNB) regime. Some evidence of chaotic dynamics is also obtained for the film boiling regimes. Singular value decomposition is employed to generate pseudo-phase plots of the attractor. In contrast to previous studies involving multiple nucleation sites, the pseudo-phase plots show the presence of multi-fractal structure at high heat fluxes and in the film boiling regime. An estimate of invariant quantities such as correlation dimensions and Lyapunov exponents reveals the change in attractor geometry with heat flux levels. No significant impact of surface texturing is visible in terms of the invariant quantities.

2009 ◽  
Vol 131 (7) ◽  
Author(s):  
V. Sathyamurthi ◽  
H-S. Ahn ◽  
D. Banerjee ◽  
S. C. Lau

Pool boiling experiments were conducted with three horizontal, flat, silicon surfaces, two of which were coated with vertically aligned multiwalled carbon nanotubes (MWCNTs). The two wafers were coated with MWCNT of two different thicknesses: 9 μm (Type-A) and 25 μm (Type-B). Experiments were conducted for the nucleate boiling and film boiling regimes for saturated and subcooled conditions with liquid subcooling of 0–30°C using a dielectric fluorocarbon liquid (PF-5060) as test fluid. The pool boiling heat flux data obtained from the bare silicon test surface were used as a base line for all heat transfer comparisons. Type-B MWCNT coatings enhanced the critical heat flux (CHF) in saturated nucleate boiling by 58%. The heat flux at the Leidenfrost point was enhanced by a maximum of ∼150% (i.e., 2.5 times) at 10°C subcooling. Type-A MWCNT enhanced the CHF in nucleate boiling by as much as 62%. Both Type-A MWCNT and bare silicon test surfaces showed similar heat transfer rates (within the bounds of experimental uncertainty) in film boiling. The Leidenfrost points on the boiling curve for Type-A MWCNT occurred at higher wall superheats. The percentage enhancements in the value of heat flux at the CHF condition decreased with an increase in liquid subcooling. However the enhancement in heat flux at the Leidenfrost points for the nanotube coated surfaces increased with liquid subcooling. Significantly higher bubble nucleation rates were observed for both nanotube coated surfaces.


1980 ◽  
Vol 102 (1) ◽  
pp. 26-31 ◽  
Author(s):  
Salim Yilmaz ◽  
J. W. Westwater

Measurements were made of the heat transfer to Freon-113 at near atmospheric pressure, boiling outside a 6.5 mm dia horizontal steam-heated copper tube. Tests included pool boiling and also forced flow vertically upward at uelocities of 2.4, 4.0 and 6.8 m/s. The metal-to-liquid ΔT ranged from 13 to 125° C, resulting in nucleate, transition, and film boiling. The boiling curves for different velocities did not intersect or overlap, contrary to some prior investigators. The peak heat flux was proportional to the square root of velocity, agreeing with the Vliet-Leppert correlation, but disagreeing with the Lienhard-Eichhorn prediction of an exponent of 0.33. The forced-flow nucleate boiling data were well correlated by Rohsenow’s equation, except at high heat fluxes. Heat fluxes in film boiling were proportional to velocity to the exponent 0.56, close to the 0.50 value given by Bromley, LeRoy, and Robbers. Transition boiling was very sensitive to velocity; at a ΔT of 55° C the heat flux was 900 percent higher for a velocity of 2.4 m/s than for zero velocity.


2008 ◽  
Author(s):  
Vijaykumar Sathyamurthi ◽  
Debjyoti Banerjee

Subcooled pool boiling experiments are conducted at subcooling levels of 10 °C on a thin silicon disk (∼ 400μm thickn, 3 – inch diameter) with in situ micro-machined K-type thin film thermocouples (TFT) using a perfluorocarbon liquid refrigerant (PF-5060) with a boiling point of 56 °C. The experimental apparatus is of constant heat flux type. Surface temperature (from TFT) and heat flux data is obtained at each steady state condition to generate the pool boiling curve. The time – delay embedding technique is used to re-construct higher dimensional vectors with the optimal delay being estimated from the first minimum of mutual information. The correlation dimension measure is then estimated from the delay re – constructed phase space vectors. In this preliminary study correlation dimension measures are seen to vary from ∼ 12 in nucleate boiling, to ∼ 7 – 9 near Critical Heat Flux (CHF) condition, and ∼ 7 – 8 in film boiling. The results suggest that the attractors underlying thermal transport mechanisms in nucleate boiling are affected by a greater number of parameters than that at CHF. The dimension of the attractor is reduced further in the film boiling regime.


Author(s):  
Mohamed S. El-Genk ◽  
Jack L. Parker

Experiments are conducted that investigated pool boiling of FC-72 liquid at saturation and 10, 20, and 30 K subcooling on porous graphite and smooth copper surfaces measuring 10 × 10 mm. The nucleate boiling heat flux, Critical Heat Flux (CHF), and surface superheats at boiling incipience are compared. Theses heat fluxes are also compared with those of other investigators for smooth copper and silicon, etched SiO2, surfaces and micro-porous coating. No temperature excursion at boiling incipience on the porous graphite that occurred at a surface superheats of < 1.0 K. Conversely, the temperature excursions of 24.0 K and 12.4–17.8 K are measured at incipient boiling in saturation and subcooled boiling on copper. Nucleate boiling heat fluxes on porous graphite are significantly higher and corresponding surface superheats are much smaller than on copper. CHF on porous graphite (27.3, 39.6, 49.0, and 57.1 W/cm2 in saturation and 10 K, 20 K, and 30 K subcooled boiling, respectively) are 61.5%–207% higher than those on copper (16.9, 19.5, 23.6, and 28.0 W/cm2, respectively). The surface superheats at CHF on the porous graphite of 11.5 K in saturation and 17–20 K in subcooled boiling are significantly lower that those on copper (25 K and 26–28 K, respectively). In addition, the rate of increase of CHF on porous graphite with increased subcooling is ~ 125% higher than that on copper.


1989 ◽  
Vol 111 (2) ◽  
pp. 518-524 ◽  
Author(s):  
M.-C. Chyu ◽  
A. E. Bergles

Extensive experimental tests for tubes with commercial structured surfaces in a horizontal single-tube falling-film evaporator were conducted. The test sections were hollow copper cylinders with GEWA-T, Thermoexcel-E, or High Flux surfaces electrically heated by inserted cartridge heaters. A smooth surface cylinder was also tested for reference. All tubes were tested in both pool boiling and falling-film evaporation with water. The results reveal that falling-film evaporation provides much higher heat transfer coefficients than pool boiling in the low heat flux, convective region. The GEWA-T surface enhances heat transfer through its increased and accessible area, while Thermoexcel-E and High Flux demonstrate high heat transfer performances because of enhanced nucleate boiling. The falling-film evaporation data for the structured surfaces either merge or show a tendency to merge with the respective pool boiling curves at high heat fluxes. Unusual incipient boiling behavior of Thermoexcel-E and the effects of factors such as surface aging, surface subcooling, film flow rate, liquid feed height, and rate of heat flux change, are described.


Author(s):  
Jianwei Gao ◽  
Hongxia Li ◽  
Saif Almheiri ◽  
TieJun Zhang

Thermal management is essential to compact devices particularly for high heat flux removal applications. As a popular thermal technology, refrigeration cooling is able to provide relatively high heat flux removal capability and uniform device surface temperature. In a refrigeration cycle, the performance of evaporator is extremely important to the overall cooling efficiency. In a well-designed evaporator, effective flow boiling heat transfer can be achieved whereas the critical heat flux (CHF) or dryout condition must be avoided. Otherwise the device surface temperature would rise significantly and cause device burnout due to the poor heat transfer performance of film boiling. In order to evaluate the influence of varying imposed heat fluxes, saturated flow boiling in the evaporator is systematically studied. The complete refrigerant flow boiling hysteresis between the imposed heat flux and the exit wall superheat is characterized. Upon the occurrence of CHF at the evaporator wall exit, the wall heat flux redistributes due to the axial wall heat conduction, which drives the dryout point to propagate upstream in the evaporator. As a result, a significant amount of thermal energy is stored in the evaporator wall. While the heat flux starts decreasing, the dryout point moves downstream and closer to the exit. The stored heat in the wall dissipates slowly and leads to the delay in rewetting or quenching, which is the key to understand and predict the flow boiling hysteresis. In order to reveal the transient heat releasing mechanism, an augmented separated-flow model is developed to predict the moving rewetting point and minimum heat flux at the evaporator exit, and the model predictions are further validated by experimental data from a refrigeration cooling testbed.


2014 ◽  
Vol 9 (2) ◽  
pp. 145-155
Author(s):  
Vladimir Serdyukov ◽  
Anton Surtaev ◽  
Oleg Volodin

This paper deals with the features of nucleation dynamics at boiling in falling water films at different subcooling, Reynolds number and heat fluxes. With the use of high-speed infrared and digital video the local parameters of nucleate boiling in falling liquid films such as: bubbles’ diameter before condensation, frequency of nucleation and temperature of onset of bubble appearance were received. Analysis of the experimental data showed that bubbles’ diameter before condensation has strong dependence on initial temperature and increases with the rise of heat flux. The main influence on nucleation frequency has the variation of heat flux density. At the same time the experimental data on nucleation frequency in falling water films are close to the frequency of nucleation at pool boiling. To identify the main features the comparison of received data on the local characteristics at boiling in subcooled falling liquid film with existing models for pool boiling was made


2014 ◽  
Vol 592-594 ◽  
pp. 1601-1606 ◽  
Author(s):  
Sameer Sheshrao Gajghate ◽  
Anil R. Aacharya ◽  
Anil T. Pise ◽  
Ganesh S. Jadhav

The addition of additives to the water is known to enhance boiling heat transfer. In the present investigation, boiling heat transfer coefficients are measured for Nichrome wire, immersed in saturated water with & without additive. An additive used is 2-Ethyl 1-Hexanol with varying concentrations in the range of 10-10000 ppm. Extensive experimentation of pool boiling is carried out above the critical heat flux. Boiling behavior i.e. bubble dynamics are observed at higher heat flux for nucleate boiling of water over wide ranges of concentration of additive in water. Results are encouraging and show that a small amount of surface active additive makes the nucleate boiling heat transfer coefficient considerably higher, and that there is an optimum additive (500-1000ppm) concentration for higher heat fluxes. An optimum level of enhancement is observed up to a certain amount of additive 500-1000ppm in the tested range. Thereafter significant enhancement is not observed. This enhancement may be due to change in thermo-physical properties i.e. mainly due to a reduction in surface tension of water in the presence of additive.


Author(s):  
Akshat Negi ◽  
Aniket M. Rishi ◽  
Satish G. Kandlikar

Abstract Boiling heat transfer is extensively used in various industrial applications to efficiently dissipate a large amount of heat by maintaining lower surface temperatures. The maximum heat flux dissipated during boiling is limited by the critical heat flux (CHF) and limited visualization of the boiling surface limits the identification of the impending CHF condition to rely on temperature monitoring alone. The study presented here focuses on developing a method for analyzing and identifying acoustic signatures throughout the nucleate boiling regimes that are indicative of the boiling state of the heater surface. The bubble nucleation and coalescence along with bubble collapse at the liquid-vapor interface leads to variation in acoustic emission patterns during boiling. These sound waves are studied and acoustic signatures that are representative of the impending CHF are identified over plain and enhanced copper substrates with water as the working fluid. During pool boiling study, it was observed that sound was dominant in two frequency regions (400–500 Hz dominant throughout nucleate boiling and 100–200 Hz dominant at heat fluxes > 100 W/cm2). However, just before CHF, a sudden drop in amplitude was observed in the high frequency region (400–500 Hz), while the amplitude in low frequency region (100–200 Hz) continued to rise. It was concluded that this acoustic study can be used as a tool to predict the approaching CHF condition.


1996 ◽  
Vol 118 (3) ◽  
pp. 654-661 ◽  
Author(s):  
E. K. Ungar ◽  
R. Eichhorn

Pool boiling heat flux versus wall superheat boiling curves were obtained for horizontal 3.18-mm-dia thin-walled brass tubes heated by an internal high-speed flow of ethylene glycol. The boiling liquids were saturated n-pentane, R-113, acetone, methanol ethanol, benzene, and isopropanol. Boiling results include nucleate and transition boiling in all the test liquids, but film boiling was achieved only with methanol. The measured peak heat fluxes are well correlated by available predictions. The methanol experiments clearly display two transition boiling curves, one obtained on increasing the cylinder temperature from nucleate boiling, the other on decreasing the cylinder temperature from film boiling. For the cases in which the highest cylinder temperature reached only into the transition regime, a single transition boiling curve resulted.


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