Nonlinear Viscoelastic Finite Element Analysis of Physical Aging in an Encapsulated Transformer

2009 ◽  
Vol 131 (1) ◽  
Author(s):  
M. A. Neidigk ◽  
Y.-L. Shen
Keyword(s):  
Thermal Stresses ◽  
Physical Aging ◽  
Constitutive Models ◽  
Thermomechanical Properties ◽  
Voltage Transformer ◽  
Element Analysis ◽  
Actual Performance ◽  
Nonlinear Viscoelastic ◽  
High Voltage Transformer ◽  
Thermal Cooling

The generation of thermal stresses is a major cause for mechanical failure in encapsulated electronic components. In this study numerical modeling is employed to analyze thermal stresses in a high-voltage transformer encapsulated with filled epoxy. The transformer assembly consists of materials with an extremely disparate range of thermomechanical properties. The thermal histories considered mimic those in the operational condition. It is found that, upon thermal cooling from elevated temperature, the ceramic core can be under local tensile stress although it is entirely surrounded by materials with much greater coefficients of thermal expansion. The unique aspect of this paper originates from the fact that the volume shrinkage of the viscoelastic encapsulant during physical aging contributes to an increase in stress over time, thus increasing the tendency of fracture. This counter intuitive result (stress increase due to nonlinear viscoelastic physical aging) can now be predicted using constitutive models recently developed at Sandia National Laboratories. When a silicone coating between the core and the encapsulation is included, the stress is significantly reduced. The modeling result is shown to corroborate with the actual performance of the transformer.

The Effect of Matrix Constitutive Model on Residual Thermal Stresses in MMC

1994 ◽  
Vol 116 (4) ◽  
pp. 505-511 ◽  
Author(s):  
James B. Brayshaw ◽  
Marek-Jerzy Pindera
Keyword(s):  
Thermal Stresses ◽  
Constitutive Models ◽  
Thermomechanical Analysis ◽  
Creep Model ◽  
Temperature Dependent ◽  
Element Analysis ◽  
Constitutive Theories ◽  
The Matrix ◽  
Incremental Formulation ◽  
Power Law Creep

A thermomechanical analysis of advanced composites in a wide temperature range is presented. This analysis is based on the micromechanics method of cells. An incremental formulation of the micromechanics model is developed to facilitate the use of various inelastic constitutive theories. These theories incorporate time-dependent and temperature-dependent features for modeling different types of metal matrices. The constitutive models include the Bodner-Partom unified theory of viscoplasticity, the incremental plasticity model, and a power-law creep model. The effect of the cooling rate, taking into account temperature-dependent matrix properties, on residual thermal stresses is subsequently investigated for a SiC/Ti composite using the different models for the matrix phases. Predictions generated using the micromechanics method are compared with available results of finite-element analysis.

Nonlinear Viscoelastic Finite Element Analysis of Adhesive Joints

1988 ◽  
Vol 16 (3) ◽  
pp. 146-170 ◽  
Author(s):  
S. Roy ◽  
J. N. Reddy
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Viscoelastic Behavior ◽  
Bonded Joints ◽  
Adhesively Bonded ◽  
Element Analysis ◽  
Adhesively Bonded Joints ◽  
Nonlinear Viscoelastic ◽  
Structural Failures ◽  
Updated Lagrangian

Abstract A good understanding of the process of adhesion from the mechanics viewpoint and the predictive capability for structural failures associated with adhesively bonded joints require a realistic modeling (both constitutive and kinematic) of the constituent materials. The present investigation deals with the development of an Updated Lagrangian formulation and the associated finite element analysis of adhesively bonded joints. The formulation accounts for the geometric nonlinearity of the adherends and the nonlinear viscoelastic behavior of the adhesive. Sample numerical problems are presented to show the stress and strain distributions in bonded joints.

scholarly journals An effective thermal conductivity and thermomechanical homogenization scheme for a multiscale Nb3Sn filaments

2021 ◽  
Vol 10 (1) ◽  
pp. 187-200
Author(s):  
Xiaoyu Zhao ◽  
Guannan Wang ◽  
Qiang Chen ◽  
Libin Duan ◽  
Wenqiong Tu
Keyword(s):  
Volume Fraction ◽  
Material Design ◽  
Axial Direction ◽  
High Heat ◽  
Thermomechanical Properties ◽  
Homogenization Theory ◽  
High Heat Flux ◽  
Element Analysis ◽  
Hierarchical Microstructure ◽  
Thermal Conductivities

Abstract A comprehensive study of the multiscale homogenized thermal conductivities and thermomechanical properties is conducted towards the filament groups of European Advanced Superconductors (EAS) strand via the recently proposed Multiphysics Locally Exact Homogenization Theory (LEHT). The filament groups have a distinctive two-level hierarchical microstructure with a repeating pattern perpendicular to the axial direction of Nb3Sn filament. The Nb3Sn filaments are processed in a very high temperature between 600 and 700°C, while its operation temperature is extremely low, −269°C. Meanwhile, Nb3Sn may experience high heat flux due to low resistivity of Nb3Sn in the normal state. The intrinsic hierarchical microstructure of Nb3Sn filament groups and Multiphysics loading conditions make LEHT an ideal candidate to conduct the homogenized thermal conductivities and thermomechanical analysis. First, a comparison with a finite element analysis is conducted to validate effectiveness of Multiphysics LEHT and good agreement is obtained for the homogenized thermal conductivities and mechanical and thermal expansion properties. Then, the Multiphysics LEHT is applied to systematically investigate the effects of volume fraction and temperature on homogenized thermal conductivities and thermomechanical properties of Nb3Sn filaments at the microscale and mesoscale. Those homogenized properties provide a full picture for researchers or engineers to understand the Nb3Sn homogenized properties and will further facilitate the material design and application.

Finite Element Analysis of Thermal Stresses in Circumferential Cast Clasps of Removable Partial Dentures

2007 ◽  
Vol 23 ◽  
pp. 229-232
Author(s):  
Liliana Sandu ◽  
Nicolae Faur ◽  
Cristina Bortun ◽  
Sorin Porojan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Thermal Stresses ◽  
Element Analysis ◽  
3 Dimensional ◽  
Thermal Changes ◽  
The Finite Element Analysis ◽  
Dimensional Finite Element ◽  
Back Action ◽  
Aggressive Effect

Several studies evaluated the removable partial dentures by the finite element analysis, but none of them evaluated thermal stresses. The purpose of the study was to explore the influence of thermal oral changes induced by hot/cold liquids and food on the circumferential cast clasps of removable partial dentures. A 3-dimensional finite element method was used to explore the temperature distribution, thermal stress and the influence of thermal changes on stresses and displacements of circumferential clasps during functions. Thermal variations induce stresses in dental clasps, high temperatures having a more aggressive effect than lower one. Cold liquids and food induce high stresses in the retentive clasp arms while hot ones in the occlusal rests of the clasps and for the back action clasp also in the minor connector. The study suggests the importance of consFigureidering thermal variations for stress analyses of the cast clasps.

Three Turnaround Heat Treating Studies

2003 ◽  
Author(s):  
Jaan Taagepera ◽  
Marty Clift ◽  
D. Mike DeHart ◽  
Keneth Marden
Keyword(s):  
Heat Treatment ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Thermal Stress ◽  
Thermal Stresses ◽  
Heat Treating ◽  
Element Analysis ◽  
Stress Profiles ◽  
Insight Into

Three vessel modifications requiring heat treatment were analyzed prior to and during a planned turnaround at a refinery. One was a thick nozzle that required weld build up. This nozzle had been in hydrogen service and required bake-out to reduce the potential for cracking during the weld build up. Finite element analysis was used to study the thermal stresses involved in the bake-out. Another heat treatment studied was a PWHT of a nozzle replacement. The heat treatment band and temperature were varied with location in order to minimize cost and reduction in remaining strength of the vessel. Again, FEA was used to provide insight into the thermal stress profiles during heat treatment. The fmal heat treatment study was for inserting a new nozzle in a 1-1/4Cr-1/2Mo reactor. While this material would ordinarily require PWHT, the alteration was proposed to be installed without PWHT. Though accepted by the Jurisdiction, this nozzle installation was ultimately cancelled.

Thermo-stress coupling field of friction lining during high-speed slide of wire rope in a mine friction-drive hoist

2011 ◽  
Vol 226 (9) ◽  
pp. 2154-2167 ◽  
Author(s):  
Yu-xing Peng ◽  
Zhen-cai Zhu ◽  
Min-ming Tong ◽  
Guo-an Chen ◽  
Yan-hai Cheng ◽  
...  
Keyword(s):  
Theoretical Model ◽  
Contact Zone ◽  
Constitutive Relation ◽  
High Speed ◽  
Thermomechanical Properties ◽  
Element Analysis ◽  
Coupling Field ◽  
Zone Ii ◽  
Coefficient Of Linear Expansion ◽  
Friction Lining

In order to seek the intrinsic reason for the serious high-speed slide accident in a mine hoist, the thermo-stress coupling field of friction lining was studied during the high-speed slide. First, the helical contact characteristics were analysed. Subsequently, the thermomechanical properties and the dynamic coefficient of linear expansion were studied, and the thermomechanical constitutive relation was obtained. Then, the theoretical model of thermo-stress was established with the consideration of the helical contact characteristics and the thermomechanical constitutive relation. Also, the numerical simulation was performed by the finite element analysis. Finally, the experiment was carried out on a friction tester. It is found that the temperature is the highest at the contact zone II and the friction heat focuses on the contact surface layer. The variation frequency of the stress is 6.98 Hz at 0.5 m/s. Besides, the catastrophe for the strain and coefficient of friction occurs at 3 m/s. The thermo-stress concentration occurs at contact zone II. The experiment results agree with the simulation ones, which validates the theoretical model of thermo-stress.

Analytical and Numerical Predictions of Thermoelastic Properties of Carbon Single-Walled Nanotubes

Aerospace ◽  
2005 ◽  
Author(s):  
Vinod P. Veedu ◽  
Davood Askari ◽  
Mehrdad N. Ghasemi-Nejhad
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Graphene Sheet ◽  
Effective Properties ◽  
Constitutive Models ◽  
Thermoelastic Properties ◽  
Asymptotic Homogenization ◽  
Element Analysis ◽  
Single Walled Nanotubes ◽  
Numerical Predictions

The objective of this paper is to develop constitutive models to predict thermoelastic properties of carbon single-walled nanotubes using analytical, asymptotic homogenization, and numerical, finite element analysis, methods. In our approach, the graphene sheet is considered as a non-homogeneous network shell layer which has zero material properties in the regions of perforation and whose effective properties are estimated from the solution of the appropriate local problems set on the unit cell of the layer. Our goal is to derive working formulas for the entire complex of the thermoelastic properties of the periodic network. The effective thermoelastic properties of carbon nanotubes were predicted using asymptotic homogenization method. Moreover, in order to verify the results of analytical predictions, a detailed finite element analysis is followed to investigate the thermoelastic response of the unit cells and the entire graphene sheet network.

Elastic Thermal Stresses in Bimetallic Pipe Welds

1980 ◽  
Vol 102 (4) ◽  
pp. 430-432 ◽  
Author(s):  
R. D. Blevins
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Intensity ◽  
Maximum Stress ◽  
Thermal Stresses ◽  
Simple Expression ◽  
Element Analysis ◽  
Maximum Stress Intensity ◽  
Bimetallic Pipe ◽  
Uniform Change

The elastic thermal stresses in a welded transition between two pipes of the same size but different alloys are explored. A stress-free temperature is postulated and the stress due to a uniform change in temperature is characterized by the maximum stress intensity in the weld. A simple expression for predicting this maximum stress intensity is developed based on the results of finite element analysis.

Sign in / Sign up

Export Citation Format

Share Document