High Rotation Number Effect on Heat Transfer in a Triangular Channel With 45 deg, Inverted 45 deg, and 90 deg Ribs

2010 ◽  
Vol 132 (7) ◽  
Author(s):  
Yao-Hsien Liu ◽  
Michael Huh ◽  
Je-Chin Han ◽  
Hee-Koo Moon

Heat transfer and pressure drop have been experimentally investigated in an equilateral triangular channel (Dh=1.83 cm), which can be used to simulate the internal cooling passage near the leading edge of a gas turbine blade. Three different rib configurations (45 deg, inverted 45 deg, and 90 deg) were tested at four different Reynolds numbers (10,000–40,000), each with five different rotational speeds (0–400 rpm). The rib pitch-to-height (P/e) ratio is 8 and the height-to-hydraulic diameter (e/Dh) ratio is 0.087 for every rib configuration. The rotation number and buoyancy parameter achieved in this study were 0–0.58 and 0–2.3, respectively. Both the rotation number and buoyancy parameter have been correlated with predict the rotational heat transfer in the ribbed equilateral triangular channel. For the stationary condition, staggered 45 deg angled ribs show the highest heat transfer enhancement. However, staggered 45 deg angled ribs and 90 deg ribs have the higher comparable heat transfer enhancement at rotating condition near the blade leading edge region.

Author(s):  
Yao-Hsien Liu ◽  
Michael Huh ◽  
Je-Chin Han ◽  
Hee-Koo Moon

Heat transfer and pressure drop have been experimentally investigated in an equilateral triangular channel (Dh = 1.83cm), which can be used to simulate the internal cooling passage near the leading edge of a gas turbine blade. Three different rib configurations (45°, inverted 45°, and 90°) were tested at four different Reynolds numbers (10000–40000), each with five different rotational speeds (0–400 rpm). The rib pitch-to-height (P/e) ratio is 8 and the height-to-hydraulic diameter (e/Dh) ratio is 0.087 for every rib configuration. The rotation number and buoyancy parameter achieved in this study were 0–0.58 and 0–2.3, respectively. Both the rotation number and buoyancy parameter have been correlated to predict the rotational heat transfer in the ribbed equilateral triangular channel. For the stationary condition, staggered 45° angled ribs show the highest heat transfer enhancement. However, staggered 45° angled ribs and 90° ribs have the higher comparable heat transfer enhancement at rotating condition near the blade leading edge region.


2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Andrew F. Chen ◽  
Hao-Wei Wu ◽  
Nian Wang ◽  
Je-Chin Han

Experimental investigation on rotation and turning vane effects on heat transfer was performed in a two-pass rectangular internal cooling channel. The channel has an aspect ratio of AR = 2:1 and a 180 deg tip-turn, which is a scaled up model of a typical internal cooling passage of gas turbine airfoils. The leading surface (LS) and trailing surface (TS) are roughened with 45 deg angled parallel ribs (staggered P/e = 8, e/Dh = 0.1). Tests were performed in a pressurized vessel (570 kPa) where higher rotation numbers (Ro) can be achieved with a maximum Ro = 0.42. Five Reynolds numbers (Re) were examined (Re = 10,000–40,000). At each Reynolds number, five rotational speeds (Ω = 0–400 rpm) were considered. Results showed that rotation effects are stronger in the tip regions as compared to other surfaces. Heat transfer enhancement up to four times was observed on the tip wall at the highest rotation number. However, heat transfer enhancement is reduced to about 1.5 times with the presence of a tip turning vane at the highest rotation number. Generally, the tip turning vane reduces the effects of rotation, especially in the turn portion.


Author(s):  
Michael Huh ◽  
Yao-Hsien Liu ◽  
Je-Chin Han ◽  
Sanjay Chopra

The focus of the current study was to determine the effects of rib spacing on heat transfer in rotating 1:4 AR channels. In the current study, heat transfer experiments were performed in a two-pass, 1:4 aspect ratio channel, with a sharp bend entrance. The channel leading and trailing walls in the first pass and second pass utilized angled rib turbulators (45° to the mainstream flow). The rib height-to-hydraulic diameter ratio (e/Dh) was held constant at 0.078. The channel was oriented 90° to the direction of rotation. Three rib pitch-to-rib height ratios (P/e) were studied: P/e = 2.5, 5, and 10. Each ratio was tested at five Reynolds numbers: 10K, 15K, 20K, 30K and 40K. For each Reynolds number, experiments were conducted at five rotational speeds: 0, 100, 200, 300, and 400 rpm. Results showed that the sharp bend entrance has a significant effect on the first pass heat transfer enhancement. In the second pass, the rib spacing and rotation effect are reduced. The P/e = 10 case had the highest heat transfer enhancement based on total area, whereas the P/e = 2.5 had the highest heat transfer enhancement based on the projected area. The current study has extended the range of the rotation number (Ro) and local buoyancy parameter (Box) for a ribbed 1:4 aspect ratio channel up to 0.65 and 1.5, respectively. Correlations for predicting heat transfer enhancement, due to rotation, in the ribbed (P/e = 2.5, 5, and 10) 1:4 aspect ratio channel, based on the extended range of the rotation number and buoyancy parameter, are presented in the paper.


Author(s):  
Izzet Sahin ◽  
Andrew F. Chen ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han ◽  
Robert Krewinkel

Abstract The internal cooling passages of gas turbine blades mostly have varying aspect ratios from one passage to another. However, there are limited data available in the open literature that used a reduced cross-section and aspect ratio, AR, after the tip turn. Therefore, the current study presents heat transfer and pressure drop of three different α = 45° profiled rib orientations, typical parallel (usual), reversed parallel (unusual), and criss-cross patterns in a rotating two-pass rectangular channel with AR = 4:1 and 2:1 in the first radially outward flow and second radially inward flow passages respectively. For each rib orientation, regional averaged heat transfer results are obtained for both the flow passages with the Reynolds number ranging from 10,000 to 70,000 for the first passage and 16000 to 114000 for the second passage with a rotational speed range of 0 rpm to 400 rpm. This results in the highest rotation number of 0.39 and 0.16 for the first and second passage respectively. The effects of rib orientation, aspect ratio variation, 180° tip turn, and rotation number on the heat transfer and pressure drop will be addressed. According to the results, for usual, unusual and criss-cross rib patterns, increasing rotation number causes the heat transfer to decrease on the leading surface and increase on the trailing surface for the first passage and vice versa for the second passage. Overall heat transfer enhancement of the usual and unusual rib patterns is higher than criss-cross one. In terms of the pressure losses, the criss-cross rib pattern has the lowest and the usual rib pattern has the highest-pressure loss coefficients. When pressure loss and heat transfer enhancement are both taken into account together, the criss-cross or unusual rib pattern might be an option to use in the internal cooling method. Therefore, the results can be useful for turbine blade internal cooling design and heat transfer analysis.


2012 ◽  
Vol 134 (8) ◽  
Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Tom I.-P. Shih ◽  
Mary Anne Alvin

Heat transfer and pressure characteristics in a rectangular channel with pin-fin arrays of partial detachment from one of the endwalls have been experimentally studied. The overall channel geometry (W = 76.2 mm, E = 25.4 mm) simulates an internal cooling passage of wide aspect ratio (3:1) in a gas turbine airfoil. With a given pin diameter, D = 6.35 mm = ¼E, three different pin-fin height-to-diameter ratios, H/D = 4, 3, and 2, were examined. Each of these three cases corresponds to a specific pin array geometry of detachment spacing (C) between the pin tip and one of the endwalls, i.e., C/D = 0, 1, 2, respectively. The Reynolds number, based on the hydraulic diameter of the unobstructed cross-section and the mean bulk velocity, ranges from 10,000 to 25,000. The experiment employs a hybrid technique based on transient liquid crystal imaging to obtain the distributions of the local heat transfer coefficient over all of the participating surfaces, including the endwalls and all the pin elements. Experimental results reveal that the presence of a detached space between the pin tip and the endwall has a significant effect on the convective heat transfer and pressure loss in the channel. The presence of pin-to-endwall spacing promotes wall-flow interaction, generates additional separated shear layers, and augments turbulent transport. In general, an increase in detached spacing, or C/D, leads to lower heat transfer enhancement and pressure drop. However, C/D = 1, i.e., H/D = 3, of a staggered array configuration exhibits the highest heat transfer enhancement, followed by the cases of C/D = 0 and C/D = 2, i.e., H/D = 4 or 2, respectively.


2009 ◽  
Vol 131 (4) ◽  
Author(s):  
Yao-Hsien Liu ◽  
Michael Huh ◽  
Dong-Ho Rhee ◽  
Je-Chin Han ◽  
Hee-Koo Moon

The gas turbine blade/vane internal cooling is achieved by circulating compressed air through the cooling channels inside the turbine blade. Cooling channel geometries vary to fit the blade profile. This paper experimentally investigated the rotational effects on heat transfer in an equilateral triangular channel (Dh=1.83 cm). The triangular shaped channel is applicable to the leading edge of the gas turbine blade. Angled 45 deg ribs are placed on the leading and trailing surfaces of the test section to enhance heat transfer. The rib pitch-to-rib height ratio (P/e) is 8 and the rib height-to-channel hydraulic diameter ratio (e/Dh) is 0.087. Effect of the angled ribs under high rotation numbers and buoyancy parameters is also presented. Results show that due to the radially outward flow, heat transfer is enhanced with rotation on the trailing surface. By varying the Reynolds numbers (10,000–40,000) and the rotational speeds (0–400 rpm), the rotation number and buoyancy parameter reached in this study are 0–0.58 and 0–1.9, respectively. The higher rotation number and buoyancy parameter correlate very well and can be used to predict the rotational heat transfer in the equilateral triangular channel.


2020 ◽  
Vol 142 (7) ◽  
Author(s):  
Izzet Sahin ◽  
Andrew F Chen ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han ◽  
Robert Krewinkel

Abstract The internal cooling passages of gas turbine blades mostly have varying aspect ratios from one passage to another. However, there are limited data available in the open literature that used a reduced cross section and aspect ratio (AR), after the tip turn. Therefore, the current study presents heat transfer and pressure drop of three different α = 45 deg profiled rib orientations, typical parallel (usual), reversed parallel (unusual), and crisscross patterns in a rotating two-pass rectangular channel with AR = 4:1 and 2:1 in the first radially outward flow and second radially inward flow passages, respectively. For each rib orientation, regional averaged heat transfer results are obtained for both the flow passages with the Reynolds number ranging from 10,000 to 70,000 for the first passage and 16,000 to 114,000 for the second passage with a rotational speed range of 0–400 rpm. This results in the highest rotation number of 0.39 and 0.16 for the first and second passage respectively. The effects of rib orientation, aspect ratio variation, 180-deg tip turn, and rotation number on the heat transfer and pressure drop will be addressed. According to the results, for usual, unusual and crisscross rib patterns, increasing rotation number causes the heat transfer to decrease on the leading surface and increase on the trailing surface for the first passage and vice versa for the second passage. The overall heat transfer enhancement of the usual and unusual rib patterns is higher than the crisscross one. In terms of the pressure losses, the crisscross rib pattern has the lowest and the usual rib pattern has the highest-pressure loss coefficients. When pressure loss and heat transfer enhancement are both taken into account together, the crisscross or unusual rib pattern might be an option to use in the internal cooling method. Therefore, the results can be useful for the turbine blade internal cooling design and heat transfer analysis.


Author(s):  
Sin Chien Siw ◽  
Minking K. Chyu ◽  
Tom I.-P. Shih ◽  
Mary Anne Alvin

Heat transfer and pressure characteristics in a rectangular channel with pin-fin arrays of partial detachment from one of the endwalls have been experimentally studied. The overall channel geometry (W = 101.6 mm, E = 25.4 mm) simulates an internal cooling passage of wide aspect ratio (4:1) in a gas turbine airfoil. With a given pin diameter, D = 6.35 mm = 1/4 E, three different pin-fin height-to-diameter ratios, H/D = 4, 3, and 2, were examined. Each of these three cases corresponds to a specific pin array geometry of detachment spacing (C) between the pin-tip and one of the endwalls, i.e. C/D = 0, 1, 2, respectively. The Reynolds number, based on the hydraulic diameter of the un-obstructed cross-section and the mean bulk velocity, ranges from 10,000 to 25,000. The experiment employs a hybrid technique based on transient liquid crystal imaging to obtain distributions of the local heat transfer coefficient over all of the participating surfaces, including the endwalls and all the pin elements. Experimental results reveal that the presence of a detached space between the pin-tip and the endwall have a significant effect on the convective heat transfer and pressure loss in the channel. The presence of pin-to-endwall spacing promotes wall-flow interaction, generates additional separated shear layers, and augments turbulent transport. In general, an increase in detached spacing, or C/D leads to lower heat transfer enhancement and pressure drop. However, C/D = 1, i.e. H/D = 3, of a staggered array configuration exhibits the highest heat transfer enhancement, followed by the cases of C/D = 0 and C/D = 2, i.e. H/D = 4 or 2, respectively.


2008 ◽  
Vol 130 (7) ◽  
Author(s):  
Lesley M. Wright ◽  
Yao-Hsien Liu ◽  
Je-Chin Han ◽  
Sanjay Chopra

Heat transfer coefficients are experimentally measured in a rotating cooling channel used to model an internal cooling passage near the trailing edge of a gas turbine blade. The regionally averaged heat transfer coefficients are measured in a wedge-shaped cooling channel (Dh=2.22cm, Ac=7.62cm2). The Reynolds number of the coolant varies from 10,000 to 40,000. By varying the rotational speed of the channel, the rotation number and buoyancy parameter range from 0 to 1.0 and 0 to 3.5, respectively. Significant variation of the heat transfer coefficients in both the spanwise and streamwise directions is apparent. Spanwise variation is the result of the wedge-shaped design, and streamwise variation is the result of the sharp entrance into the channel and the 180deg turn at the outlet of the channel. With the channel rotating at 135° with respect to the direction of rotation, the heat transfer coefficients are enhanced on every surface of the channel. Both the nondimensional rotation number and buoyancy parameter have proven to be excellent parameters to quantify the effect of rotation over the extended ranges achieved in this study.


Author(s):  
Lesley M. Wright ◽  
Yao-Hsien Liu ◽  
Je-Chin Han ◽  
Sanjay Chopra

Heat transfer coefficients are experimentally measured in a rotating cooling channel used to model an internal cooling passage near the trailing edge of a gas turbine blade. The regionally averaged heat transfer coefficients are measured in a wedge-shaped cooling channel (Dh = 2.22cm, Ac = 7.62cm2). The Reynolds number of the coolant varies from 10,000 to 40,000. By varying the rotational speed of the channel, the rotation number and buoyancy parameter range from 0–1.0 and 0–3.5, respectively. Significant variation of the heat transfer coefficients in both the spanwise and streamwise directions is apparent. Spanwise variation is the results of the wedge-shaped design, and streamwise variation is the result of the sharp entrance into the channel and the 180° at the outlet of the channel. With the channel rotating at 135° with respect to the direction of rotation, the heat transfer coefficients are enhanced on every surface of the channel. Both the non-dimensional rotation number and buoyancy parameter have proven to be excellent parameters to quantify the effect of rotation over the extended ranges achieved in this study.


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