Dynamic Modeling and Stability Analysis of Flat Belt Drives Using an Elastic/Perfectly Plastic Friction Law

2011 ◽  
Vol 133 (4) ◽  
Author(s):  
Dooroo Kim ◽  
Michael J. Leamy ◽  
Aldo A. Ferri
Keyword(s):  
Finite Element ◽  
Stability Analysis ◽  
Piecewise Linear ◽  
Equations Of Motion ◽  
Belt Drive ◽  
Equilibrium Solutions ◽  
Friction Law ◽  
Solution Approach ◽  
Perfectly Plastic ◽  
Elastic Perfectly Plastic

This paper presents an analysis of a nonlinear (piecewise linear) dynamical model governing steady operation of a flat belt drive using a physically motivated elastic/perfectly plastic (EPP) friction law. The EPP law models frictional contact as an elastic spring in series with an ideal Coulomb damper. As such, the friction magnitude depends on the stretch of the elastic belt and is integral to the solution approach. Application of the extended Hamilton’s principle, accounting for nonconservative work due to friction and mass transport at the boundaries, yields a set of piecewise linear equations of motion and accompanying boundary conditions. Equilibrium solutions to the gyroscopic boundary value problem are determined in closed form together with an expression for the minimum value of the EPP spring constant needed to transmit a given torque. Unlike equilibrium solutions obtained from a strict Coulomb law, these solutions omit adhesion zones. This finding may be important for interpreting belt drive test-stand results and the experimentally determined friction coefficients obtained from them. A local stability analysis demonstrates that the nonlinear equilibrium solutions found are stable to local perturbations. The steady dynamical operation of the drive is also studied using an in-house corotational finite element code. Comparisons of the finite-element solutions with those obtained analytically show excellent agreement.

Dynamic Modeling of Flat Belt Drives Using the Elastic-Perfectly-Plastic Friction Law

2009 ◽  
Author(s):  
Dooroo Kim ◽  
Michael Leamy ◽  
Aldo Ferri
Keyword(s):  
Equations Of Motion ◽  
Element Model ◽  
Friction Model ◽  
Local Perturbation ◽  
Belt Drive ◽  
Equilibrium Solutions ◽  
Friction Law ◽  
Perfectly Plastic ◽  
Elastic Perfectly Plastic ◽  
Nonlinear Equations Of Motion

An analysis of a physically-motivated friction model called the Elastic/Perfectly-Plastic (EPP) friction model was performed on a steadily rotating flat belt drive. The EPP friction law is modeled as an elastic spring in series with an ideal Coulomb damper. The belt kinematics were developed and the nonlinear equations of motion and equilibrium solutions were derived using Hamilton’s Principle. Unlike the belt mechanics analyzed with Coulomb friction, the current study predicts the absence of adhesion zones. A stability analysis demonstrates that the non-linear equilibrium solution found is stable under local perturbation. A two-pulley belt drive with equal radii is analyzed and the dynamic response is studied. The results are compared to those computed using a dynamic finite element model. Excellent agreement between the two methods is documented.

Elasto-Plastic Coupled Temperature-Displacement Finite Element Analysis of Two-Dimensional Rolling-Sliding Contact With a Translating Heat Source

1991 ◽  
Vol 113 (1) ◽  
pp. 93-101 ◽  
Author(s):  
S. M. Kulkarni ◽  
C. A. Rubin ◽  
G. T. Hahn
Keyword(s):  
Finite Element ◽  
Half Space ◽  
Plastic Material ◽  
Element Model ◽  
Rolling Contact ◽  
Two Dimensional ◽  
Element Analysis ◽  
Element Mesh ◽  
Perfectly Plastic ◽  
Elastic Perfectly Plastic

The present paper, describes a transient translating elasto-plastic thermo-mechanical finite element model to study 2-D frictional rolling contact. Frictional two-dimensional contact is simulated by repeatedly translating a non-uniform thermo-mechanical distribution across the surface of an elasto-plastic half space. The half space is represented by a two dimensional finite element mesh with appropriate boundaries. Calculations are for an elastic-perfectly plastic material and the selected thermo-physical properties are assumed to be temperature independent. The paper presents temperature variations, stress and plastic strain distributions and deformations. Residual tensile stresses are observed. The magnitude and depth of these stresses depends on 1) the temperature gradients and 2) the magnitudes of the normal and tangential tractions.

A limit load solution for a thick-walled cylinder with a fully circumferential crack under axial tension

2009 ◽  
Vol 44 (6) ◽  
pp. 407-416 ◽  
Author(s):  
P J Budden ◽  
Y Lei
Keyword(s):  
Finite Element ◽  
Plastic Material ◽  
Yield Criterion ◽  
Limit Load ◽  
Cylinder Wall ◽  
Perfectly Plastic ◽  
Elastic Perfectly Plastic ◽  
Von Mises ◽  
Inside Radius ◽  
Walled Cylinder

Limit loads for a thick-walled cylinder with an internal or external fully circumferential surface crack under pure axial load are derived on the basis of the von Mises yield criterion. The solutions reproduce the existing thin-walled solution when the ratio between the cylinder wall thickness and the inside radius tends to zero. The solutions are compared with published finite element limit load results for an elastic–perfectly plastic material. The comparison shows that the theoretical solutions are conservative and very close to the finite element data.

Combined Viscous and Plastic Deformations in Two-Dimensional Large Strain Finite Element Analysis

1985 ◽  
Vol 107 (1) ◽  
pp. 13-18 ◽  
Author(s):  
B. V. Kiefer ◽  
P. D. Hilton
Keyword(s):  
Finite Element ◽  
Input Parameter ◽  
Time Integration ◽  
Strain Increment ◽  
Total Strain ◽  
Two Dimensional ◽  
Elastic Plastic ◽  
Time Stepping ◽  
Perfectly Plastic ◽  
Elastic Perfectly Plastic

Capabilities for the analysis of combined viscous and plastic behavior have been added to an existing finite element computer program for two-dimensional elastic-plastic calculations. This program (PAPSTB) has been formulated for elastic-plastic stress and deformation analyses of two-dimensional and axisymmetric structures. It has the ability to model large strains and large deformations of elastic-perfectly plastic, multi-linear hardening, or power-hardening materials. The program is based on incremental plasticity theory with a von Mises yield criterion. Time dependent behavior has been introduced into the PAPSTB program by adding a viscous strain increment to the elastic and plastic strain increment to form the total strain increment. The viscous calculations presently employ a power-law relationship between the viscous strain rate and the effective stress. The finite element code can be easily modified to handle more complex viscous models. The Newmark method for time integration is used, i.e., an input parameter is included which enables the user to vary the time domain approximation between forward (explicit) and backward (implicit) difference. Automatic time stepping is used to provide for stability in the viscous calculations. It is controlled by an input parameter related to the ratio of the current viscous strain increment to the total strain. The viscoplastic capabilities of the PAPSTB program are verified using the axisymmetric problem of an internally pressurized, thick-walled cylinder. The transient viscoplastic case is analyzed to demonstrate that the elastic-perfectly plastic solution is obtained as a steady-state condition is approached. The influence of varying the time integration parameter for transient viscoplastic calculations is demonstrated. In addition, the effects of time step on solution accuracy are investigated by means of the automatic time stepping algorithm in the program. The approach is then applied to a simple forging problem of cylinder upsetting.

An Elastic-Plastic Finite Element Model of Rolling Contact, Part 2: Analysis of Repeated Contacts

1985 ◽  
Vol 52 (1) ◽  
pp. 75-82 ◽  
Author(s):  
V. Bhargava ◽  
G. T. Hahn ◽  
C. A. Rubin
Keyword(s):  
Finite Element ◽  
Shear Strain ◽  
Element Model ◽  
Rolling Contact ◽  
Elastic Plastic ◽  
Perfectly Plastic ◽  
Rolling Contacts ◽  
Elastic Perfectly Plastic ◽  
Multiple Translations ◽  
Contact Part

This paper presents finite element analyses of two-dimensional (plane strain), elastic-plastic, repeated, frictionless rolling contact. The analysis employs the elastic-perfectly plastic, cycle and strain-amplitude-independent material used in the Merwin and Johnson analysis but avoids several assumptions made by these workers. Repeated rolling contacts are simulated by multiple translations of a semielliptical Hertzian pressure distribution. Results at p0/k = 3.5, 4.35, and 5.0 are compared to the Merwin and Johnson prediction. Shakedown is observed at p0/k = 3.5, but the comparisons reveal significant differences in the amount and distribution of residual shear strain and forward flow at p0/k = 4.35 and p0/k = 5.0. The peak incremental, shear strain per cycle for steady state is five times the value calculated by Merwin and Johnson, and the plastic strain cycle is highly nonsymmetric.

Scaling of Solutions for the Lateral Buckling of Elastic-Plastic Pipelines

2009 ◽  
Vol 131 (3) ◽  
Author(s):  
Ralf Peek ◽  
Heedo Yun
Keyword(s):  
Finite Element ◽  
Analytical Solutions ◽  
Finite Element Solution ◽  
Reference Solution ◽  
Element Solution ◽  
Lateral Buckling ◽  
Elastic Plastic ◽  
Perfectly Plastic ◽  
Elastic Perfectly Plastic ◽  
The Moment

Analytical solutions for the lateral buckling of pipelines exist for the case when the pipe material remains in the linearly elastic range. However for truly high temperatures and/or heavier flowlines, plastic deformation cannot be excluded. One then has to resort to finite element analyses, as no analytical solutions are available. This paper does not provide such an analytical solution, but it does show that if the finite element solution has been calculated once, then that solution can be scaled so that it applies for any other values of the design parameters. Thus the finite element solution need only be calculated once and for all. Thereafter, other solutions can be calculated by scaling the finite element solution using simple analytical formulas. However, the shape of the moment-curvature relation must not change. That is, the moment-curvature relation must be a scaled version of the moment-curvature relation for the reference problem, where different scale factors may be applied to the moment and curvature. This paper goes beyond standard dimensional analysis (as justified by the Bucklingham Π theorem), to establish a stronger scalability result, and uses it to develop simple formulas for the lateral buckling of any pipeline made of elastic-plastic material. The paper includes the derivation of the scaling result, the application procedure, the reference solution for an elastic-perfectly plastic pipe, and an example to illustrate how this reference solution can be used to calculate the lateral buckling response for any elastic-perfectly plastic pipe.

Analysis of Belt-Driven Mechanics Using a Creep-Rate-Dependent Friction Law

2002 ◽  
Vol 69 (6) ◽  
pp. 763-771 ◽  
Author(s):  
M. J. Leamy ◽  
T. M. Wasfy
Keyword(s):  
Finite Element ◽  
Creep Rate ◽  
Contact Region ◽  
Unit Length ◽  
Velocity Ratio ◽  
Belt Drive ◽  
Friction Law ◽  
Dynamic Finite Element ◽  
Rate Dependent ◽  
Coulomb Law

An analysis of the frictional mechanics of a steadily rotating belt drive is carried out using a physically appropriate creep-rate-dependent friction law. Unlike in belt-drive mechanics analyzed using a Coulomb friction law, the current analysis predicts no adhesion zones in the belt-pulley contact region. Regardless of this finding, for the limiting case of a creep-rate law approaching a Coulomb law, all predicted response quantities (including the extent of belt creep on each pulley) approach those predicted by the Coulomb law analysis. Depending on a slope parameter governing the creep-rate profile, one or two sliding zones exist on each pulley, which together span the belt-pulley contact region. Closed-form expressions are obtained for the tension distribution, the sliding-zone arc magnitudes, and the frictional and normal forces per unit length exerted on the belt. A sample two-pulley belt drive is analyzed further to determine its pulley angular velocity ratio and belt-span tensions. Results from this analysis are compared to a dynamic finite element solution of the same belt drive. Excellent agreement in predicted results is found. Due to the presence of arbitrarily large system rotations and a numerically friendly friction law, the analytical solution presented herein is recommended as a convenient comparison test case for validating friction-enabled dynamic finite element schemes.

A Finite Element Based Study on the Elastic-Plastic Transition Behavior in a Hemisphere in Contact With a Rigid Flat

2008 ◽  
Vol 130 (4) ◽  
Author(s):  
S. Shankar ◽  
M. M. Mayuram
Keyword(s):  
Finite Element ◽  
Contact Area ◽  
Plastic Material ◽  
Plastic Region ◽  
Real Contact Area ◽  
Real Contact ◽  
Perfectly Plastic ◽  
The Difference ◽  
Elastic Perfectly Plastic ◽  
Green Model

An axisymmetrical hemispherical asperity in contact with a rigid flat is modeled for an elastic perfectly plastic material. The present analysis extends the work (sphere in contact with a flat plate) of Kogut–Etsion Model and Jackson–Green Model and addresses some aspects uncovered in the above models. This paper shows the critical values in the dimensionless interference ratios (ω∕ωc) for the evolution of the elastic core and the plastic region within the asperity for different Y∕E ratios. The present analysis also covers higher interference ratios, and the results are applied to show the difference in the calculation of real contact area for the entire surface with other existing models. The statistical model developed to calculate the real contact area and the contact load for the entire surfaces based on the finite element method (FEM) single asperity model with the elastic perfectly plastic assumption depends on the Y∕E ratio of the material.

Application of a Sixth Order Generalized Stress Function for Determining Limit Loads for Plates with Triangular Penetration Patterns

2002 ◽  
Author(s):  
J. L. Gordon ◽  
D. P. Jones
Keyword(s):  
Finite Element ◽  
Fourth Order ◽  
Limit Load ◽  
Sixth Order ◽  
Numerical Representation ◽  
Order Function ◽  
Practical Applications ◽  
Perfectly Plastic ◽  
Unit Cells ◽  
Elastic Perfectly Plastic

The capability to obtain limit load solutions of plates with triangular penetration patterns using fourth order functions to represent the collapse surface has been presented in previous papers. These papers describe how equivalent solid plate elastic-perfectly plastic finite element capabilities are generated and demonstrate how such capabilities can be used to great advantage in the analysis of tubesheets in large heat exchanger applications. However, these papers have pointed out that although the fourth order functions can produce sufficient accuracy for many practical applications, there are situations where improvements in the accuracy of in-plane and transverse shear are desirable. This paper investigates the use of a sixth order function to represent the collapse surface for improved accuracy of the in-plane response. Explicit elastic-perfectly plastic finite element solutions are obtained for unit cells representing an infinite array of circular penetrations arranged in an equilateral triangular array. These cells are used to create a numerical representation of the complete collapse surfaces for a number of ligament efficiencies (h/P where h is the minimum ligament width and P is the distance between hole centers). Each collapse surface is then fit to a sixth order function that satisfies the periodicity of the hole pattern. Sixth-order collapse functions were developed for h/P values between .05 and .50. Accuracy of the sixth order and the fourth order functions are compared. It was found that the sixth order function is indeed more accurate, reducing the error from 12.2% for the fourth order function to less than 3% for the sixth order function.

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