The Formation of Banded Condensate Films in Weak Ammonia–Water Mixtures

2011 ◽  
Vol 133 (10) ◽  
Author(s):  
Joe Deans ◽  
Serhan Kucuka

This experimental and analytical study focuses on the formation of banded condensate films on a horizontal tube, when the ammonia mass fraction of the vapor is less than 0.0126. The experimental results show that there is a step change in the heat transfer coefficient when a banded film is formed. This change develops when the vapor mass fraction is approximately 0.004 and the heat transfer coefficient at the end of the change is 15% greater than the value expected for steam. The banded films are initiated at the base of the tube; midway between the regions where droplets detach. Photographs taken during the tests show that the development starts with the formation of a single band; when this band is complete, secondary bands are formed on either side and then further bands are added until the complete tube surface is covered with a banded film. The reason for the delay in the formation of the bands is examined using a simple two-dimensional force balance. The success of this examination provides an insight to the mechanisms employed in the formation of banded films.

Author(s):  
Shengjun Zhang ◽  
Feng Shen ◽  
Xu Cheng ◽  
Xianke Meng ◽  
Dandan He

According to the operation conditions of time unlimited passive containment heat removal system (TUPAC), a separate effect experiment facility was established to investigate the heat transfer performance of steam condensation in presence of non-condensable gas. The effect of wall subcooling temperature, total pressure and mass fraction of the air on heat transfer process was analyzed. The heat transfer model was also developed. The results showed that the heat transfer coefficient decreased with the rising of subcooling temperature, the decreasing of the total pressure and air mass fraction. It was revealed that Dehbi’s correlation predicted the heat transfer coefficient conservatively, especially in the low pressure and low temperature region. The novel correlation was fitted by the data obtained in the following range: 0.20~0.45 MPa in pressure, 20% ~ 80% in mass fraction, 15°C ~ 45°C in temperature. The discrepancy of the correlation and experiment data was with ±20%.


Author(s):  
Huiqiang Xu ◽  
Qiunan Sun ◽  
Haifeng Gu ◽  
Xiaofan Hou ◽  
Zhongning Sun

For the purpose of analyzing the influence of wall sub-cooling on condensation heat transfer characteristic in the presence of noncondensable gases inside a horizontal tube, experiments for air-cooling and water-cooling at the secondary side outside the condenser tube have been conducted. By comparing the experimental data of different inlet air mass fraction, mixture gases velocity and coolant volume flow rate, the variation of local heat transfer coefficient with wall sub-cooling was obtained. The results show that for annular and wavy flow, the condensation heat transfer coefficient increases with increasing wall sub-cooling but decreases for stratified flow. For annular and wavy flow, the positive influence of wall sub-cooling on condensation heat transfer coefficient is enhanced by the rise of inlet noncondensable gas mass fraction, mixture gases velocity and pressure.


TAPPI Journal ◽  
2015 ◽  
Vol 14 (7) ◽  
pp. 441-450
Author(s):  
HENRIK WALLMO, ◽  
ULF ANDERSSON ◽  
MATHIAS GOURDON ◽  
MARTIN WIMBY

Many of the pulp mill biorefinery concepts recently presented include removal of lignin from black liquor. In this work, the aim was to study how the change in liquor chemistry affected the evaporation of kraft black liquor when lignin was removed using the LignoBoost process. Lignin was removed from a softwood kraft black liquor and four different black liquors were studied: one reference black liquor (with no lignin extracted); two ligninlean black liquors with a lignin removal rate of 5.5% and 21%, respectively; and one liquor with maximum lignin removal of 60%. Evaporation tests were carried out at the research evaporator in Chalmers University of Technology. Studied parameters were liquor viscosity, boiling point rise, heat transfer coefficient, scaling propensity, changes in liquor chemical composition, and tube incrustation. It was found that the solubility limit for incrustation changed towards lower dry solids for the lignin-lean black liquors due to an increased salt content. The scaling obtained on the tubes was easily cleaned with thin liquor at 105°C. It was also shown that the liquor viscosity decreased exponentially with increased lignin outtake and hence, the heat transfer coefficient increased with increased lignin outtake. Long term tests, operated about 6 percentage dry solids units above the solubility limit for incrustation for all liquors, showed that the heat transfer coefficient increased from 650 W/m2K for the reference liquor to 1500 W/m2K for the liquor with highest lignin separation degree, 60%.


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