Fatigue of Tubular Joints: Hot Spot Stress Method Revisited

2012 ◽  
Vol 134 (3) ◽  
Author(s):  
Pingsha Dong ◽  
Jeong K. Hong
Keyword(s):  
Hot Spot ◽  
Life Assessment ◽  
Structural Stress ◽  
T Joints ◽  
Hot Spot Stress ◽  
Tubular Joints ◽  
Fatigue Design ◽  
Fatigue Data ◽  
Section Viii ◽  
Remaining Life Assessment

A series of well-known tubular joints tested in UKSORP II have been re-evaluated using the mesh-insensitive structural stress method as a part of the on-going Battelle Structural Stress JIP efforts. In this report, the structural stress based analysis procedure is first presented for applications in tubular joints varying from simple T joints, double T Joints, YT joints with overlap, and K joints with various internal stiffening configurations. The structural stress based SCFs are then compared with those obtained using traditional surface extrapolation based hot spot stress methods. Their abilities in effectively correlating the fatigue data collected from these tubular joints are demonstrated. These tests are also compared with the T curve typically used for fatigue design of tubular joints as well as the structural stress based master S-N curve adopted by ASME Section VIII Div 2. Finally, some of the implications on fracture mechanics based remaining life assessment for tubular joints are discussed in light of the results obtained in this investigation.

Fatigue of Tubular Joints: Hot Spot Stress Method Revisited

2008 ◽  
Author(s):  
Pingsha Dong ◽  
Jeong K. Hong
Keyword(s):  
Hot Spot ◽  
Life Assessment ◽  
Structural Stress ◽  
T Joints ◽  
Hot Spot Stress ◽  
Tubular Joints ◽  
Fatigue Design ◽  
Fatigue Data ◽  
Section Viii ◽  
Remaining Life Assessment

A series of well-known tubular joints tested in UKSORP II have been re-evaluated using the mesh-insensitive structural stress method as a part of the on-going Battelle Structural Stress JIP efforts. In this report, the structural stress based analysis procedure is first presented for applications in tubular joints varying from simple T joints, double T Joints, YT joints with overlap and K joints with various internal stiffening configurations. The structural stress based SCFs are then compared with those obtained using traditional surface extrapolation based hot spot stress methods. Their abilities in effectively correlating the fatigue data collected from these tubular joints are demonstrated. These tests are also compared with the T curve typically used for fatigue design of tubular joints as well as the structural stress based master S-N curve adopted by ASME Section VIII Div 2. Finally, some of the implications on fracture mechanics based remaining life assessment for tubular joints are discussed in light of the results obtained in this investigation.

Analysis of Recent Fatigue Data Using the Structural Stress Procedure in ASME Div 2 Rewrite

2006 ◽  
Vol 129 (3) ◽  
pp. 355-362 ◽  
Author(s):  
Pingsha Dong ◽  
Jeong K. Hong ◽  
Abílio M. P. De Jesus
Keyword(s):  
Test Data ◽  
Hot Spot ◽  
Comparative Assessment ◽  
Structural Stress ◽  
Hot Spot Stress ◽  
Classification Approach ◽  
Fatigue And Fracture ◽  
Fatigue Data ◽  
Fatigue Evaluation ◽  
Assessment Procedures

In support of the ASME Div 2 Rewrite, a master S-N curve approach has been developed using a mesh-insensitive structural stress procedure for fatigue evaluation of welded components. The effectiveness of the master S-N curve approach has been demonstrated in a number of earlier publications for many joint types and loading conditions for pipe and vessel components as well as plate joints. To further validate the structural stress method, a series of recent test data (small weld details and a full-scale vessel) published by De Jesus et al. (2004, Fatigue and Fracture of Engineering Materials and Structures, 27, pp. 799–810) were analyzed in this paper. A comparative assessment of various existing procedures and their effectiveness in correlating the fatigue test data by De Jesus is also presented. These assessment procedures include current ASME Sec. VIII Div 2, weld classification approach in PD 5500, and the surface extrapolation-based hot spot stress approach in recently approved European EN 13445 Standards.

Low Cycle Fatigue of T-Tubular Joints With In-Plane Bending Loading

2005 ◽  
Author(s):  
Jo̸rn Waalen ◽  
Stig Berge
Keyword(s):  
Low Cycle Fatigue ◽  
Hot Spot ◽  
Fatigue Loading ◽  
Hot Spot Stress ◽  
Tubular Joints ◽  
Fatigue Design ◽  
R Ratio ◽  
Plane Bending ◽  
Number Of Cycles ◽  
Bending Loading

Tubular T-joints were fatigue tested with in-plane bending loading. Six models were tested, three models with R-ratio of 0 and three with R = −1. Hot spot stress was measured for the brace and for the chord using the ECSC linear extrapolation procedure. Fatigue loading was applied in load control, to obtain through thickness cracking at a number of cycles in the range 3 000–64 000 cycles. The data were analysed and compared with the current fatigue design criteria for tubular joints.

scholarly journals SIZE EFFECT OF WELDED THIN-WALLED TUBULAR JOINTS

2007 ◽  
Vol 07 (01) ◽  
pp. 101-127 ◽  
Author(s):  
FIDELIS RUTENDO MASHIRI ◽  
XIAO-LING ZHAO ◽  
MANFRED A. HIRT ◽  
ALAIN NUSSBAUMER
Keyword(s):  
Size Effect ◽  
Wall Thickness ◽  
Hot Spot ◽  
Fatigue Behavior ◽  
T Joints ◽  
Hot Spot Stress ◽  
Tubular Joints ◽  
Thin Walled Tube ◽  
Simple Extrapolation ◽  
Thin Walled

This paper clarifies the terminologies used to describe the size effect on fatigue behavior of welded joints. It summarizes the existing research on size effect in the perspective of newly defined terminologies. It identifies knowledge gaps in designing tubular joints using the hot spot stress method, i.e. thin-walled tubular joints with wall thickness less than 4 mm and thick-walled tubular joints with wall thickness larger than 50 mm, or diameter to thickness ratio less than 24. It is the thin-walled tubular joints that are addressed in this paper. It is found that thin-walled tube-plate T-joints do not follow the conventional trend: the thinner the section is, the higher the fatigue life. It is also found that simple extrapolation of existing fatigue design curves may result in unsafe design of thin-walled tube–tube T-joints. The effect of chord stiffness on fatigue behavior of thin-walled tubular T-joints is also discussed.

Study on the Hot Spot Stress Distribution at Multi-Planar Tubular KK Joints Under Axial Loads

2011 ◽  
Author(s):  
Jingxia Yue ◽  
Jin Gan ◽  
Weiguo Wu ◽  
Shihong Zhai ◽  
Yanhua Yang
Keyword(s):  
Finite Element ◽  
Hot Spot ◽  
Fe Analysis ◽  
Axial Loads ◽  
T Joints ◽  
Hot Spot Stress ◽  
Essential Information ◽  
Tubular Joints ◽  
Jack Up ◽  
Initial Prediction

The Hot Spot Stress (HSS) distribution around welded tubular joints in truss legs is essential information for the fatigue assessment of jack-up platforms. Both Finite Element (FE) analysis and model test were carried out on a multi-planar tubular KK joints under asymmetric axial loads in our research. The study shows that the HSS distribution around welded joints is different from common K or T joints, and the maximum HSS appears between crown and saddle on the chord surface at the chord-brace intersection. Moreover, some sensitive factors which influence the locations of the maximum HSS were investigated by FEA in this paper. The analysis results are useful for the optimal structure designing and crack initial prediction of the offshore jack-up platforms legs.

Analysis of Recent Fatigue Data Using the Structural Stress Procedure in ASME Div. 2 Rewrite

2005 ◽  
Author(s):  
P. Dong ◽  
J. K. Hong ◽  
A. M. P. De Jesus
Keyword(s):  
Fatigue Test ◽  
Test Data ◽  
Hot Spot ◽  
Comparative Assessment ◽  
Structural Stress ◽  
Hot Spot Stress ◽  
Classification Approach ◽  
Fatigue Data ◽  
Fatigue Evaluation ◽  
Assessment Procedures

In support of the ASME Div 2 Rewrite, a master S-N curve approach has been developed using a mesh-insensitive structural stress procedure for fatigue evaluation of welded components. The effectiveness of the master S-N curve approach has been demonstrated in a number of earlier publications for many joint types and loading conditions for pipe and vessel components as well as plate joints. To further validate the structural stress method, a series of recent test data (small weld details and a full scale vessel) published by De Jesus et al (2004) were analyzed in this paper. A comparative assessment of various existing procedures and their effectiveness in correlating the fatigue test data by De Jesus et al (2004) is also presented. These assessment procedures include current ASME Sec. VIII Div 2, weld classification approach in PD 5500, and the surface extrapolation-based hot spot stress approach in recently approved European EN 13445 Standards.

STRUCTURAL STRESS METHOD FOR FATIGUE DESIGN OF CONCRETE FILLED STEEL TUBULAR T-JOINTS UNDER AXIAL LOADING

2021 ◽  
Vol 8 (1) ◽  
Author(s):  
Idris A. Musa
Keyword(s):  
Fatigue Life ◽  
Three Dimensional ◽  
Axial Loading ◽  
Fe Model ◽  
Structural Stress ◽  
Stress Concentrations ◽  
Engineering Structures ◽  
T Joints ◽  
Tubular Joints ◽  
Concrete Filling

Steel tubular structural members are being widely used in various engineering structures. The steel tubular joints will have fatigue problem when subjected to repetitive loading. Fatigue strength is one of the key factors that control the design of steel tubular joints in structures subjected to frequent loading. Research has shown that concrete filling of the steel tubes can effectively reduce stress concentrations at the joint. In this study, the structural stress method which involves the through-thickness stress distribution, has been employed to estimate the fatigue life of concrete filled steel tubular (CFST) T-joints under axial loading in the brace. A Finite Element (FE) model has been developed using ABAQUS. The three-dimensional 8-node hexahedral element has been employed in the FE model. The structural stresses have been extracted and the fatigue life of the joint has been estimated. The results have been verified using experimental results reported in the literature. The current study showed that the structural stress method can effectively predict reliable fatigue life in concrete filled steel tubular (CFST) T-joints.

Codes and Practice of Fatigue Design for Welded Structures

1999 ◽  
Author(s):  
Haruo Sakamoto
Keyword(s):  
Statistical Study ◽  
Welded Joint ◽  
Fatigue Testing ◽  
Fracture Probability ◽  
Structural Stress ◽  
Welded Structures ◽  
Testing Method ◽  
Japanese Industrial Standard ◽  
Fatigue Design ◽  
Fatigue Data

Abstract This paper describes the codes and practice for designing welded structures such as railroad truck frames. For designing the first configuration, rather simple criteria are desired, although most codes such as AWS. AISC, etc. are complex. They consist of a variety of welded joint categories, which make a designer feel uncomfortable when deciding the first configuration. Therefore, such codes are considered to be mainly used for the evaluation of designed and constructed structures, and not to be used for deciding the first configuration. The JIS (Japanese Industrial Standard) for a railroad truck frame is explained as an example of a simple code, and is compared with some fatigue data. This standard is thought to be useful for a designer. However, the result of this investigation suggests a modification of the JIS for obtaining more reasonable criteria. Desirable criteria should be simple for a designer and sufficiently safe for structures. Additional investigations on fatigue data of welded joints, a statistical study for desirable non-fracture probability, and methods of structural stress analysis are to be conducted in the future. A practical fatigue testing method is also needed for investigating the strength in a high cycle region such as 108.

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