Off-Nominal Component Performance in a Supercritical Carbon Dioxide Brayton Cycle

2015 ◽  
Vol 138 (1) ◽  
Author(s):  
Eric M. Clementoni ◽  
Timothy L. Cox ◽  
Martha A. King
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Integrated System ◽  
Design System ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Wide Range ◽  
Primary Driver ◽  
Atomic Power Laboratory ◽  
Supercritical Carbon

Bechtel Marine Propulsion Corporation (BMPC) is testing a supercritical carbon dioxide (sCO2) Brayton system at the Bettis Atomic Power Laboratory. The integrated system test (IST) is a simple recuperated closed Brayton cycle with a variable-speed turbine-driven compressor and a constant-speed turbine-driven generator using sCO2 as the working fluid designed to output 100 kWe. The main focus of the IST is to demonstrate operational, control, and performance characteristics of an sCO2 Brayton power cycle over a wide range of conditions. Therefore, the IST was designed to operate in a configuration and at conditions that support demonstrating the controllability of the closed sCO2 Brayton cycle. Operating at high system efficiency and meeting a specified efficiency target are not requirements of the IST. However, efficiency is a primary driver for many commercial applications of sCO2 power cycles. This paper uses operational data to evaluate component off-nominal performance and predict that design system operation would be achievable.

Off-Nominal Component Performance in a Supercritical Carbon Dioxide Brayton Cycle

2015 ◽  
Author(s):  
Eric M. Clementoni ◽  
Timothy L. Cox ◽  
Martha A. King
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Integrated System ◽  
Design System ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Wide Range ◽  
Primary Driver ◽  
Atomic Power Laboratory ◽  
Supercritical Carbon

Bechtel Marine Propulsion Corporation (BMPC) is testing a supercritical carbon dioxide (S-CO2) Brayton system at the Bettis Atomic Power Laboratory. The Integrated System Test (IST) is a simple recuperated closed Brayton cycle with a variable-speed turbine-driven compressor and a constant-speed turbine-driven generator using S-CO2 as the working fluid designed to output 100 kWe. The main focus of the IST is to demonstrate operational, control, and performance characteristics of an S-CO2 Brayton power cycle over a wide range of conditions. Therefore, the IST was designed to operate in a configuration and at conditions that support demonstrating the controllability of the closed S-CO2 Brayton cycle. Operating at high system efficiency and meeting a specified efficiency target are not requirements of the IST. However, efficiency is a primary driver for many commercial applications of S-CO2 power cycles. This paper uses operational data to evaluate component off-nominal performance and predict that design system operation would be achievable.

Startup and Operation of a Supercritical Carbon Dioxide Brayton Cycle

2014 ◽  
Vol 136 (7) ◽  
Author(s):  
Eric M. Clementoni ◽  
Timothy L. Cox ◽  
Christopher P. Sprague
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Operating Temperature ◽  
Integrated System ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Normal Operating ◽  
Wide Range ◽  
Startup Process ◽  
Supercritical Carbon

Bechtel Marine Propulsion Corporation (BMPC) is testing a supercritical carbon dioxide (S-CO2) Brayton system at the Bettis Atomic Power Laboratory. The 100 kWe integrated system test (IST) is a two shaft recuperated closed Brayton cycle with a variable speed turbine driven compressor and a constant speed turbine driven generator using S-CO2 as the working fluid. The IST was designed to demonstrate operational, control, and performance characteristics of an S-CO2 Brayton power cycle over a wide range of conditions. Initial operation of the IST has proven a reliable method for startup of the Brayton loop and heatup to normal operating temperature (570 °F). An overview of the startup process, including initial loop fill and charging, and heatup to normal operating temperature is presented. Additionally, aspects of the IST startup process which are related to the loop size and component design which may be different for larger systems are discussed.

Startup and Operation of a Supercritical Carbon Dioxide Brayton Cycle

2013 ◽  
Author(s):  
Eric M. Clementoni ◽  
Timothy L. Cox ◽  
Christopher P. Sprague
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Operating Temperature ◽  
Integrated System ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Normal Operating ◽  
Wide Range ◽  
Startup Process ◽  
Supercritical Carbon

Bechtel Marine Propulsion Corporation (BMPC) is testing a supercritical carbon dioxide (S-CO2) Brayton system at the Bettis Atomic Power Laboratory. The 100 kWe Integrated System Test (IST) is a two shaft recuperated closed Brayton cycle with a variable speed turbine driven compressor and a constant speed turbine driven generator using S-CO2 as the working fluid. The IST was designed to demonstrate operational, control and performance characteristics of an S-CO2 Brayton power cycle over a wide range of conditions. Initial operation of the IST has proven a reliable method for startup of the Brayton loop and heatup to normal operating temperature (570°F). An overview of the startup process, including initial loop fill and charging, and heatup to normal operating temperature is presented. Additionally, aspects of the IST startup process which are related to the loop size and component design which may be different for larger systems are discussed.

Steady-State Power Operation of a Supercritical Carbon Dioxide Brayton Cycle With Thermal-Hydraulic Control

2016 ◽  
Author(s):  
Eric M. Clementoni ◽  
Timothy L. Cox ◽  
Martha A. King
Keyword(s):  
Carbon Dioxide ◽  
Steady State ◽  
Supercritical Carbon Dioxide ◽  
Integrated System ◽  
Working Fluid ◽  
Stable Steady State ◽  
Brayton Cycle ◽  
Hydraulic Control ◽  
Wide Range ◽  
Supercritical Carbon

The Bechtel Marine Propulsion Corporation (BMPC) Integrated System Test (IST) is a two shaft recuperated closed Brayton cycle using supercritical carbon dioxide (sCO2) as the working fluid. The IST is a simple recuperated Brayton cycle with a variable speed turbine driven compressor and a constant speed turbine driven generator designed to output 100 kWe. The main focus of the IST is to demonstrate operational, control, and performance characteristics of an sCO2 Brayton power cycle over a wide range of conditions. IST operation has reached the point where the system can be run with the turbine-compressor thermal-hydraulically balanced so that the net power of the cycle is equal to the turbine-generator output. In this operating mode, power level is changed by using the compressor recirculation valve to adjust the fraction of compressor flow that goes to the turbines as well as the compressor pressure ratio. Steady-state operational data and trends are presented at various system power levels from near zero net cycle power to maximum operating power using a simplified thermal-hydraulic based control method. Confirmation of stable steady-state operation of the system with automatic thermal-hydraulic control is also discussed.

Steady-State Power Operation of a Supercritical Carbon Dioxide Brayton Cycle

2014 ◽  
Author(s):  
Eric M. Clementoni ◽  
Timothy L. Cox
Keyword(s):  
Carbon Dioxide ◽  
Steady State ◽  
Supercritical Carbon Dioxide ◽  
Power Level ◽  
Operating Mode ◽  
Integrated System ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Wide Range ◽  
Supercritical Carbon

Bechtel Marine Propulsion Corporation (BMPC) is testing a supercritical carbon dioxide (S-CO2) Brayton system at the Bettis Atomic Power Laboratory. The Integrated System Test (IST) is a two shaft recuperated closed Brayton cycle with a variable speed turbine driven compressor and a constant speed turbine driven generator using S-CO2 as the working fluid designed to output 100 kWe. The main focus of the IST is to demonstrate operational, control and performance characteristics of an S-CO2 Brayton power cycle over a wide range of conditions. IST operation has reached the point where the system can be operated with the turbine-compressor thermal-hydraulically balanced so that the net output of the system is equal to the turbine-generator output. In this operating mode, power level is changed by using the compressor recirculation valve which changes the fraction of compressor flow that goes to the turbines. Steady-state operation with the turbine-compressor thermal hydraulically balanced at near zero net system power is presented.

Supercritical Carbon Dioxide Brayton Cycle Development Overview

2013 ◽  
Author(s):  
Kenneth J. Kimball ◽  
Kevin D. Rahner ◽  
Joseph P. Nehrbauer ◽  
Eric M. Clementoni
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Dynamic Performance ◽  
Test Procedure ◽  
Performance Model ◽  
Integrated System ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Wide Range ◽  
Supercritical Carbon

Bechtel Marine Propulsion Corporation (BMPC) is testing a supercritical carbon dioxide (S-CO2) Brayton system at the Bettis Atomic Power Laboratory. The 100 kWe Integrated System Test (IST) is a two shaft recuperated closed Brayton cycle with a variable speed turbine driven compressor and a constant speed turbine driven generator using S-CO2 as the working fluid. The IST was designed to demonstrate operational, control and performance characteristics of an S-CO2 Brayton power cycle over a wide range of conditions. The IST design includes a comprehensive instrumentation and control system to facilitate precise control of loop operations and to allow detailed evaluation of component and system performance. A detailed dynamic performance model is being used to predict IST performance, support test procedure development and to evaluate test results. An overview of IST testing progress and plans is provided. Testing in the IST was initiated in 2012. Initial test operations included successful system startup, initial transition to electrical power generation and increased power operations using independent speed control of the turbomachinery. Results of testing completed to date and future testing plans will be summarized.

Supercritical Carbon Dioxide Brayton Power Cycle Development Overview

2012 ◽  
Author(s):  
Kenneth J. Kimball ◽  
Eric M. Clementoni
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Performance Model ◽  
Integrated System ◽  
Working Fluid ◽  
Power Cycle ◽  
Test Loop ◽  
Wide Range ◽  
Atomic Power Laboratory ◽  
Supercritical Carbon

The Knolls Atomic Power Laboratory (KAPL) and Bettis Atomic Power Laboratory are testing a supercritical carbon dioxide (S-CO2) Brayton power cycle system. The 100 kWe Integrated System Test (IST) is a two shaft recuperated closed Brayton cycle with a variable speed turbine driven compressor and a constant speed turbine driven generator using S-CO2 as the working fluid. The IST was designed to demonstrate operational, control and performance characteristics of an S-CO2 Brayton power cycle over a wide range of conditions. The IST design includes a comprehensive instrumentation and control system incorporating results of turbomachinery operational testing performed at Barber Nichols Inc (BNI) in the Sandia National Laboratory’s DOE test loop. A detailed dynamic performance model was used both to predict IST performance and to evaluate the testing completed at BNI. The IST construction was completed in mid 2011 and is currently undergoing shakedown testing. Results of testing completed to date and future testing plans will be summarized.

Transient Power Operation of a Supercritical Carbon Dioxide Brayton Cycle

2017 ◽  
Author(s):  
Eric M. Clementoni ◽  
Timothy L. Cox ◽  
Martha A. King ◽  
Kevin D. Rahner
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Control Strategy ◽  
Power Level ◽  
Integrated System ◽  
Operating Conditions ◽  
System Response ◽  
Brayton Cycle ◽  
Wide Range ◽  
Supercritical Carbon

The Naval Nuclear Laboratory has been operating the Integrated System Test (IST) with the objective of demonstrating the ability to operate and control a supercritical carbon dioxide (sCO2) Brayton power cycle over a wide range of conditions. The IST is a two shaft recuperated closed sCO2 Brayton cycle with a variable speed turbine-driven compressor and a constant speed turbine-driven generator designed to output 100 kWe. This paper presents a thermal-hydraulic lead control strategy for operation of the cycle over a range of operating conditions along with predicted and actual IST system response to power level changes using this control strategy.

Comparison of Carbon Dioxide Property Measurements for an Operating Supercritical Brayton Cycle to the REFPROP Physical Property Database

2014 ◽  
Author(s):  
Eric M. Clementoni ◽  
Timothy L. Cox
Keyword(s):  
Carbon Dioxide ◽  
High Efficiency ◽  
Physical Property ◽  
Integrated System ◽  
Operating Conditions ◽  
Design System ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Operational Test ◽  
Atomic Power Laboratory

Supercritical carbon dioxide (S-CO2) power cycles have been gaining interest in recent years due to their high efficiency and compact components. As interest in CO2 cycles grows, work is being done to test the operation and control of these cycles and model individual component and system performance. A key aspect in this work is the accuracy of the physical properties of the fluid used in the design, system operation, and model validation efforts. A commonly used physical property database is the NIST REFPROP database which implements correlations developed for CO2 by Span and Wagner. Bechtel Marine Propulsion Corporation (BMPC) is testing an S-CO2 Brayton system at the Bettis Atomic Power Laboratory. The Integrated System Test (IST) is a two shaft recuperated closed Brayton cycle with a variable speed turbine-driven compressor and constant speed turbine-driven generator using S-CO2 as the working fluid designed to output 100 kWe. The IST utilizes coriolis mass flow meters to measure system flow rates as well as CO2 density at various points in the loop. Operational test data for CO2 temperature, pressure, and density are presented and comparisons made on the ability to accurately calculate the density of CO2 using REFPROP with temperature and pressure measurements for an operating Brayton loop. An uncertainty analysis using vendor specified instrument accuracy was performed to show that the calculated and measured properties of CO2 for the operating conditions examined are in good agreement.

Modeling Off-Design and Part-Load Performance of Supercritical Carbon Dioxide Power Cycles

2013 ◽  
Author(s):  
John J. Dyreby ◽  
Sanford A. Klein ◽  
Gregory F. Nellis ◽  
Douglas T. Reindl
Keyword(s):  
Carbon Dioxide ◽  
Supercritical Carbon Dioxide ◽  
Ambient Air ◽  
Working Fluid ◽  
Brayton Cycle ◽  
Heat Rejection ◽  
Power Cycles ◽  
Part Load ◽  
Dry Cooling ◽  
Supercritical Carbon

Continuing efforts to increase the efficiency of utility-scale electricity generation has resulted in considerable interest in Brayton cycles operating with supercritical carbon dioxide (S-CO2). One of the advantages of S-CO2 Brayton cycles, compared to the more traditional steam Rankine cycle, is that equal or greater thermal efficiencies can be realized using significantly smaller turbomachinery. Another advantage is that heat rejection is not limited by the saturation temperature of the working fluid, facilitating dry cooling of the cycle (i.e., the use of ambient air as the sole heat rejection medium). While dry cooling is especially advantageous for power generation in arid climates, the reduction in water consumption at any location is of growing interest due to likely tighter environmental regulations being enacted in the future. Daily and seasonal weather variations coupled with electric load variations means the plant will operate away from its design point the majority of the year. Models capable of predicting the off-design and part-load performance of S-CO2 power cycles are necessary for evaluating cycle configurations and turbomachinery designs. This paper presents a flexible modeling methodology capable of predicting the steady state performance of various S-CO2 cycle configurations for both design and off-design ambient conditions, including part-load plant operation. The models assume supercritical CO2 as the working fluid for both a simple recuperated Brayton cycle and a more complex recompression Brayton cycle.

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