The Huge Missing Factor in LBB Analysis - How A Circumferential Through-Wall-Crack in A Pipe System Changes the Flexibility and Reduces the Applied Moments

In typical leak-before-break (LBB) analyses in the nuclear industry, the uncracked piping normal operating forces and moments are applied in a cracked-pipe analytical procedure to determine normal leakage, and the combined forces and moments under normal operating condition and safe shutdown earthquake seismic loading are used in a fracture analysis to predict margins on "failure". The International Piping Integrity Research Program (IPIRG) performed in 1990 to 1998 provided some insights to typical LBB behaviors where pipe system tests were conducted with simulated seismic loadings. The test results showed a large margin on LBB which was also recognized in 2011 when the Argentinian Atucha II plant was analyzed using a robust full FE model. It was found that when circumferential through-wall cracks were put in the highest stressed locations, the applied moment dropped for both normal operating and N+SSE loading as the crack length increased. The through-wall crack size for causing a double ended guillotine break (DEGB) was greater than 90%-percent of the circumference. Similar results were also found for a petrochemical pipe system where thermal expansion stresses are much higher than the primary stresses. Even with very low toughness materials, the critical crack size leading to DEGB was greater than 80% of the circumference. The implication of this work is that pragmatically there is much higher margin for DEGB failure in nuclear plant operation, and efforts would be better focused on the potential for a small-break loss-of-coolant accident (SB-LOCA).

A Review of Internal Resistance and Temperature Relationship, State of Health and Thermal Runaway for Lithium-Ion Battery Beyond Normal Operating Condition

One of the most popular energy sources in electrical circuitry is the lithium-ion battery (LIB) and it can be found in a variety of products from the smallest unit such as Airpod, smartwatch, smartphone to as big as farming drones, industrial robots, and electric vehicles. But the usage of lithium-ion batteries is limited to a range of temperatures. The normal operating temperature range for LIB is 40°C~65°C. Despite this, there are still cases where operating LIB at high temperature is unavoidable for example deep earth pipeline inspection in the oil & gas industry, sterilization of medical tools in the medical industry, harsh condition robots and drones in the industrial sector, and high ambient power storage for photovoltaic system. Operating LIB beyond normal conditions will affect the battery in several ways. In this paper, the effect of temperature on internal resistance is demonstrated by several studies, the results show LIB internal resistance decrease as temperature increase. Operating LIB beyond normal operating conditions can also lead to faster battery degradation. Battery state of health (SOH) is used to indicate battery degradation level. A battery with a low SOH performs poorly in terms of power delivery compared to a high SOH battery. In addition, operating LIB beyond normal operating conditions, stresses such as thermal stress can damage the battery and instigate thermal runaway causing violent combustion and explosion.

The challenges of using detailed chemistry model for simulating direct injection spark ignition engine combustion during cold-start

Computational Fluid Dynamics (CFD) modeling of gasoline spark-ignited engine combustion has been extensively discussed using both detailed chemistry mechanisms (e.g., SAGE) and flamelet models (e.g., the G-equation). The models have been extensively validated under normal operating conditions; however, few studies have discussed the capability of these models in capturing DISI combustion under cold-start conditions. A cold-start differs from normal operating conditions in various respects, such as (1) having highly retarded spark timing to help generate a high heat flux in the exhaust for a rapid catalyst light-off; (2) having split-injection strategies to ensure a favorable stratification at the vicinity of the spark plug and reduced film formation; and (3) having optimized valve timings for reduced NOx emissions via increased internal residuals and reduced hydrocarbon (HC) emissions via prolonged oxidation of the combustion products. The retarded spark timing introduces the adverse effect of a decaying turbulence field, which results in a reduced turbulent flame speed. The analysis of all these factors happening inside the cylinder appears complicated at first glance; however, it could be made possible by efficient use of the existing CFD models. The current study explored the capability of the SAGE detailed chemistry model in capturing cold-start flame travel in a DISI engine. The results were then compared against the G-equation-based GLR model, which has been validated for excellent predictions of the DISI cold-start combustion as shown by Ravindran et al. The flame travel was captured on a Borghi-Peters diagram to find that the flame travels through corrugated, wrinkled, and laminar regimes. In order to fully evaluate the capability of the detailed chemistry model in predicting such changing turbulence-chemistry interactions, it will need to be studied individually in each regime; however, the scope of the current paper is limited to the study of the model behavior in the laminar regime, which will be shown to be important for DISI engine cold-start. The SAGE detailed chemistry model, with a toluene reference fuel (TRF) mechanism validated for gasoline laminar flame speeds, was found to significantly under-predict the flame propagation speeds because of the effects of numerical viscosity and discrepancies in capturing molecular diffusion. The causes and effects of this under-prediction and the ways in which this can be improved are presented in the paper.

3-Dimensional Multiphysics Modeling of Behaviors of Pressurized Water Reactor Fuel Rods With Missing Pellet Surface

A 3-dimensional (3D) fuel performance analysis program, able to simulate normal operating conditions and accident conditions for PWR fuel behaviors, was developed based on the Multiphysics Object-Oriented Simulation Environment (MOOSE) finite-element framework. By taking fission products swelling, densification and expansion of pellet, thermal and irradiation creep, gap heat transfer, fission gas release, and cladding crack propagation into consideration, detailed fuel behaviors have been simulated in a multiphysics coupling way. Local defects in fuel pellet caused during manufacturing and filling processes known as the missing pellet surface (MPS) can cause abnormal stress distribution of the cladding and it could even lead to cladding failure. Taking Stress Corrosion Cracking (SCC) phenomenon into consideration, a simulation of PWR fuel rodlet that consists of a pellet with an MPS defect and an intact pellet was conducted. The fuel rod has experienced with sorts of events, including normal operating conditions and a high-power ramp event. The simulation results indicated that: 1) The MPS defect affects the temperature and displacement distribution in the vicinity of the MPS defect. When the pellets are in contact with the cladding, the inner surface of the cladding presents a large tensile hoop stress, which accelerates the crack propagation. 2) During the ramp event, the crack propagation rate was higher than that under normal condition and crack length expanded by about 0.1 µm.

SAFETY OF TRANSPORT OPERATIONS PERFORMED USING PALLET LOAD UNITS

During transport operations, even under normal operating conditions, the loading unit is subject to inertial forces, which may cause deformation of the unit, and in extreme cases, its disintegration. Stretch film wrapping is the most commonly used method of securing a load unit. This paper presents a new simplified simulation model of a class A load unit, with a layered structure, secured with stretch film. Between the layers of packaging, stick-slip friction was applied. A method of estimating the containment force was also proposed. This model can be used to pre-determine the number of film layers necessary to ensure load stability. Simulations can reduce the amount of film used and the number of stability tests performed experimentally.

Multiphysics Modeling of Thorium-Based Fuel Performance With Cr-Coated SiC/SiC Composite Under Normal and Accident Conditions

Using the finite element multiphysics modeling method, the performance of the thorium-based fuel with Cr-coated SiC/SiC composite cladding under both normal operating and accident conditions was investigated in this work. First, the material properties of SiC/SiC composite and chromium were reviewed. Then, the implemented model was simulated, and the results were compared with those of the FRAPTRAN code to verify the correctness of the model used in this work. Finally, the fuel performance of the Th0.923U0.077O2 fuel, Th0.923Pu0.077O2 fuel, and UO2 fuel combined with the Cr-coated SiC/SiC composite cladding and Zircaloy cladding, respectively, was investigated and compared under both normal operating and accident conditions. Compared with the UO2 fuel, the Th0.923U0.077O2 and Th0.923Pu0.077O2 fuels were found to increase the fuel centerline temperature under both normal operating and reactivity-initiated accident (RIA) conditions, but decrease the fuel centerline temperature under loss-of-coolant accident (LOCA) condition. Moreover, compared to the UO2 fuel with the Zircaloy cladding, thorium-based fuels with Cr-coated SiC/SiC composite cladding were found to show better mechanical performance such as delaying the failure time by about 3 s of the Cr-coated SiC/SiC composite cladding under LOCA condition, and reducing the plenum pressure by about 0.4 MPa at the peak value in the fuel rod and the hoop strain of the cladding by about 16% under RIA condition.