Computational Fluid Dynamics Modeling of Low Pressure Steam Turbine Radial Diffuser Flow by Using a Novel Multiple Mixing Plane Based Coupling—Simulation and Validation

Author(s):  
Peter Stein ◽  
Christoph Pfoster ◽  
Michael Sell ◽  
Paul Galpin ◽  
Thorsten Hansen

The diffuser and exhaust of low pressure steam turbines show significant impact on the overall turbine performance. The amount of recovered enthalpy leads to a considerable increase of the turbine power output, and therefore a continuous focus of turbine manufacturers is put on this component. On the one hand, the abilities to aerodynamically design such components are improved, but on the other hand a huge effort is required to properly predict the resulting performance and to enable an accurate modeling of the overall steam turbine and therewith plant heat rate. A wide range of approaches is used to compute the diffuser and exhaust flow, with a wide range of quality. Today, it is well known and understood that there is a strong interaction of rear stage and diffuser flow, and the accuracy of the overall diffuser performance prediction strongly depends on a proper coupling of both domains. The most accurate, but also most expensive method is currently seen in a full annulus and transient coupling. However, for a standard industrial application of diffuser design in a standard development schedule, such a coupling is not feasible and more simplified methods have to be developed. The paper below presents a computational fluid dynamics (CFD) modeling of low pressure steam turbine diffusers and exhausts based on a direct coupling of the rear stage and diffuser using a novel multiple mixing plane (MMP). It is shown that the approach enables a fast diffuser design process and is still able to accurately predict the flow field and hence the exhaust performance. The method is validated against several turbine designs measured in a scaled low pressure turbine model test rig using steam. The results show a very good agreement of the presented CFD modeling against the measurements.

Author(s):  
Peter Stein ◽  
Christoph Pfoster ◽  
Michael Sell ◽  
Paul Galpin ◽  
Thorsten Hansen

The diffuser and exhaust of low pressure steam turbines shows significant impact on the overall turbine performance. The amount of recovered enthalpy leads to a considerable increase of the turbine power output, and therefore a continuous focus of turbine manufacturers is put on this component. On the one hand, the abilities to aerodynamically design such components is improved, but on the other hand a huge effort is required to properly predict the resulting performance and to enable an accurate modeling of the overall steam turbine and therewith plant heat rate. A wide range of approaches is used to compute the diffuser and exhaust flow, with a wide range of quality. Today it is well known and understood, that there is a strong interaction of rear stage and diffuser flow, and the accuracy of the overall diffuser performance prediction strongly depends on a proper coupling of both domains. The most accurate, but also most expensive method is currently seen in a full annulus and transient coupling. However, for a standard industrial application of diffuser design in a standard development schedule, such a coupling is not feasible and more simplified methods have to be developed. The paper below presents a CFD modeling of low pressure steam turbine diffusers and exhausts based on a direct coupling of the rear stage and diffuser using a novel multiple mixing plane. It is shown that the approach enables a fast diffuser design process and is still able to accurately predict the flow field and hence the exhaust performance. The method is validated against several turbine designs measured in a scaled low pressure turbine model test rig using steam. The results show a very good agreement of the presented CFD modeling against the measurements.


Processes ◽  
2020 ◽  
Vol 9 (1) ◽  
pp. 79
Author(s):  
Minghan Luo ◽  
Wenjie Xu ◽  
Xiaorong Kang ◽  
Keqiang Ding ◽  
Taeseop Jeong

The ultraviolet photochemical degradation process is widely recognized as a low-cost, environmentally friendly, and sustainable technology for water treatment. This study integrated computational fluid dynamics (CFD) and a photoreactive kinetic model to investigate the effects of flow characteristics on the contaminant degradation performance of a rotating annular photoreactor with a vacuum-UV (VUV)/UV process performed in continuous flow mode. The results demonstrated that the introduced fluid remained in intensive rotational movement inside the reactor for a wide range of inflow rates, and the rotational movement was enhanced with increasing influent speed within the studied velocity range. The CFD modeling results were consistent with the experimental abatement of methylene blue (MB), although the model slightly overestimated MB degradation because it did not fully account for the consumption of OH radicals from byproducts generated in the MB decomposition processes. The OH radical generation and contaminant degradation efficiency of the VUV/UV process showed strong correlation with the mixing level in a photoreactor, which confirmed the promising potential of the developed rotating annular VUV reactor in water treatment.


Author(s):  
Filippo Rubechini ◽  
Michele Marconcini ◽  
Andrea Arnone ◽  
Stefano Cecchi ◽  
Federico Dacca`

A three-dimensional, multistage, Navier-Stokes solver is applied to the numerical investigation of a four stage low-pressure steam turbine. The thermodynamic behavior of the wet steam is reproduced by adopting a real-gas model, based on the use of gas property tables. Geometrical features and flow-path details consistent with the actual turbine geometry, such as cavity purge flows, shroud leakage flows and partspan snubbers, are accounted for, and their impact on the turbine performance is discussed. These details are included in the analysis using simple models, which prevent a considerable growth of the computational cost and make the overall procedure attractive as a design tool for industrial purposes. Shroud leakage flows are modeled by means of suitable endwall boundary conditions, based on coupled sources and sinks, while body forces are applied to simulate the presence of the damping wires on the blades. In this work a detailed description of these models is provided, and the results of computations are compared with experimental measurements.


2020 ◽  
Vol 142 (7) ◽  
Author(s):  
Umberto Stuppioni ◽  
Alessio Suman ◽  
Michele Pinelli ◽  
Alessandro Blum

Abstract This paper addresses the problem of computational fluid dynamics (CFD) modeling of gaseous cavitation (GC) in lubricating positive-displacement pumps (PDPs). It is important for designers and analysts to predict the dynamic features of air release/dissolution processes which characterize this phenomenon, along with their effects on filling capability and noise-vibration-harshness behavior of the machine. The focus is on the empirical tuning of the commercial homogeneous-flow cavitation model known as dissolved gas model (DGM). Considering an automotive case study of a balanced vane pump (BVP), the effects of air modeling on numerical predictions of discharge flow/pressure ripple and volumetric efficiency have been studied. The tuning time parameters of the model have been correlated to the machine Reynolds number as part of a simplified theoretical background based on dimensional analysis. Considering experimental data at different operating conditions, the tuned model has shown a good capacity in predicting the pressure ripple and the flowrate at the discharge of the pump.


2018 ◽  
Vol 140 (9) ◽  
Author(s):  
Juan Carlos Berrio ◽  
Eduardo Pereyra ◽  
Nicolas Ratkovich

The gas–liquid cylindrical cyclone (GLCC) is a widely used alternative for gas–liquid conventional separation. Besides its maturity, the effect of some geometrical parameters over its performance is not fully understood. The main objective of this study is to use computational fluid dynamics (CFD) modeling in order to evaluate the effect of geometrical modifications in the reduction of liquid carry over (LCO) and gas carry under (GCU). Simulations for two-phase flow were carried out under zero net liquid flow, and the average liquid holdup was compared with Kanshio (Kanshio, S., 2015, “Multiphase Flow in Pipe Cyclonic Separator,” Ph.D. thesis, Cranfield University, Cranfield, UK) obtaining root-mean-square errors around 13% between CFD and experimental data. An experimental setup, in which LCO data were acquired, was built in order to validate a CFD model that includes both phases entering to the GLCC. An average discrepancy below 6% was obtained by comparing simulations with experimental data. Once the model was validated, five geometrical variables were tested with CFD. The considered variables correspond to the inlet configuration (location and inclination angle), the effect of dual inlet, and nozzle geometry (diameter and area reduction). Based on the results, the best configuration corresponds to an angle of 27 deg, inlet location 10 cm above the center, a dual inlet with 20 cm of spacing between both legs, a nozzle of 3.5 cm of diameter, and a volute inlet of 15% of pipe area. The combination of these options in the same geometry reduced LCO by 98% with respect to the original case of the experimental setup. Finally, the swirling decay was studied with CFD showing that liquid has a greater impact than the gas flowrate.


Author(s):  
L. Sun ◽  
K. Podila ◽  
Q. Chen ◽  
A. M. Bayomy ◽  
Y. F. Rao

Abstract The nuclear industry has seen an increased use of computational fluid dynamics (CFD) technology as a high-fidelity tool for design-basis and beyond-design-basis accident simulations. Among its applications, CFD modeling of fire and smoke propagation in confined zones (e.g., a main control room (MCR)) is a promising approach, since detailed experimental investigation under various accident scenarios would be difficult. Egress analysis considering human behaviors is of significant importance to an effective accident mitigation strategy, and high-fidelity analysis tools now encompass these parameters in the simulation and design of emergency evacuations. In this study, the fire and smoke propagation in a MCR is modeled using the large eddy simulations (LES) code fire dynamics simulator (FDS), along with an evacuation module, EVAC to simulate the emergency egress under an electrical cabinet fire scenario. The FDS results presented in this paper constitute the first step at Canadian Nuclear Laboratories (CNL) in advancing the CFD modeling of fire and evacuation for nuclear applications.


2017 ◽  
Vol 20 (2) ◽  
pp. 17-25 ◽  
Author(s):  
Soo Young Kang ◽  
Hyuck Jun Jang ◽  
Jeong Jin Lee ◽  
Tong Seop Kim ◽  
Seong Jin Park ◽  
...  

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