scholarly journals Prediction and Measurement of Sealing Properties of Joints Between Wavy Metal Surfaces

2018 ◽  
Vol 140 (5) ◽  
Author(s):  
Julien Bourniquel ◽  
Didier Lasseux ◽  
Jean-Francois Rit

The transmissivity of metal-metal sealing joints is investigated experimentally and compared to predictions obtained by modeling. The focus is laid upon a wavy surface contacting a flat rigid part, representative of a seat-to-plug contact in an internal sealing valve encountered in nuclear power plants for instance. Experimental transmissivities are obtained from water leak-rate and pressure drop measurements carried out on a model ring-shape sample seat holding a controlled wavy defect and pressed against a rigid flat plug with a controlled normal load. The sample seat surface is manufactured by face turning a tubular part under radial stress and waviness is obtained after elastic relaxation. Modeling is performed on a three-dimensional finite element model of the assembly, composed of the plug, the sample seat, and its holder. The upper sample seat surface, in which topography is recorded by confocal microscopy, is reconstructed using a modal decomposition on the basis of vibrational eigenmodes. Its lower surface, in contact with the holder, is considered as perfectly flat or with its own defects. The contact aperture field between the seat and the plug is computed for a given normal load and is used to solve the incompressible Reynolds equation with a boundary element method, yielding the transmissivity. Predicted transmissivities reveal to be in good agreement with experimental data at low clamping loads and are overestimated for larger ones. Defects on the lower surface of the seat are shown to have a significant impact on the seat-to plug contact transmissivity.

Author(s):  
Mingya Chen ◽  
Weiwei Yu ◽  
Fei Xue ◽  
Francis Ku ◽  
Zhilin Chen ◽  
...  

The objective of this study is to correct installation non-conformance of a surge line using the excavation and re-weld method which is widely used in nuclear power plants. The surge line with a backslope was not at the required design level after initial installation. In order to solve the problem, a repairing technology is shown as follows: the weld was successively excavated and welded again while the surge line slope was corrected with the help of jacks. Because many of the degradation mechanisms relevant to power plant components can be accelerated by the presence of welding residual stresses (WRS), the WRS caused by the repairing process need to be studied. In this paper, the WRS simulation technique employed in this project is sophisticated. It utilizes a 3-D finite element (FE) model, and simulates the weld sequencing and excavation. Moreover, the WRS simulation performed in this project not only uses the un-axisymmetric model, but also considers the deformation caused by the external jacking loads. The results show that the repairing process is effective, and strain damage induced by the welding repair is also acceptable.


2021 ◽  
Vol 7 ◽  
Author(s):  
Yoshitaka Ichihara ◽  
Naohiro Nakamura ◽  
Hiroshi Moritani ◽  
Byunghyun Choi ◽  
Akemi Nishida

In the 2007 Niigataken Chuetsu-oki earthquake, soil settlement, considered to be a result of the relative displacement between the soil and the structure, occurred alongside buildings at Kashiwazaki–Kariwa nuclear power plant. The objective of this study is to evaluate accurately the influence of the nonlinear behavior of the soil-structure interface on the response of the reactor building using a three-dimensional finite element model. To achieve this, we modeled the separation and sliding from sidewalls during a severe earthquake using joint elements, and evaluated the effect on the horizontal response of the structure. Through the soil-structure interaction analyses based on the recorded seismic data on the foundation for unit 7 reactor building using the three-dimensional finite element model, it was confirmed that the simulated horizontal responses of the building corresponded to the recorded seismic data. In addition, the comparison of the cases with and without separation and sliding revealed that the separation and sliding of soil from sidewalls reduces the embedment effects of the structure and that the reduction causes an occurrence of the foundation uplift. Moreover, in this study, it was clarified that the increase of the foundation uplift affected both the soil pressure characteristics beneath the foundation and along the sidewalls, and the maximum acceleration response of structures. In this study, the separation and sliding of soil from sidewalls had only a limited influence on the structural responses; however, under severe seismic excitation, it is expected that the embedment effects will be significantly reduced due to the separation and sliding of soil. Therefore, a precise response evaluation of the building including the nonlinear behavior due to separation and sliding should be considered in the seismic response analyses under severe seismic excitation.


2007 ◽  
Vol 35 (3) ◽  
pp. 226-238 ◽  
Author(s):  
K. M. Jeong ◽  
K. W. Kim ◽  
H. G. Beom ◽  
J. U. Park

Abstract The effects of variations in stiffness and geometry on the nonuniformity of tires are investigated by using the finite element analysis. In order to evaluate tire uniformity, a three-dimensional finite element model of the tire with imperfections is developed. This paper considers how imperfections, such as variations in stiffness or geometry and run-out, contribute to detrimental effects on tire nonuniformity. It is found that the radial force variation of a tire with imperfections depends strongly on the geometrical variations of the tire.


2021 ◽  
Vol 11 (5) ◽  
pp. 2225
Author(s):  
Fu Wang ◽  
Guijun Shi ◽  
Wenbo Zhai ◽  
Bin Li ◽  
Chao Zhang ◽  
...  

The steel assembled support structure of a foundation pit can be assembled easily with high strength and recycling value. Steel’s performance is significantly affected by the surrounding temperature due to its temperature sensitivity. Here, a full-scale experiment was conducted to study the influence of temperature on the internal force and deformation of supporting structures, and a three-dimensional finite element model was established for comparative analysis. The test results showed that under the temperature effect, the deformation of the central retaining pile was composed of rigid rotation and flexural deformation, while the adjacent pile of central retaining pile only experienced flexural deformation. The stress on the retaining pile crown changed little, while more stress accumulated at the bottom. Compared with the crown beam and waist beam 2, the stress on waist beam 1 was significantly affected by the temperature and increased by about 0.70 MPa/°C. Meanwhile, the stress of the rigid panel was greatly affected by the temperature, increasing 78% and 82% when the temperature increased by 15 °C on rigid panel 1 and rigid panel 2, respectively. The comparative simulation results indicated that the bending moment and shear strength of pile 1 were markedly affected by the temperature, but pile 2 and pile 3 were basically stable. Lastly, as the temperature varied, waist beam 2 had the largest change in the deflection, followed by waist beam 1; the crown beam experienced the smallest change in the deflection.


2007 ◽  
Vol 129 (6) ◽  
pp. 1028-1034 ◽  
Author(s):  
Liang Wang ◽  
Sergio Felicelli

A three-dimensional finite element model was developed to predict the temperature distribution and phase transformation in deposited stainless steel 410 (SS410) during the Laser Engineered Net Shaping (LENS™) rapid fabrication process. The development of the model was carried out using the SYSWELD software package. The model calculates the evolution of temperature in the part during the fabrication of a SS410 plate. The metallurgical transformations are taken into account using the temperature-dependent material properties and the continuous cooling transformation diagram. The ferritic and martensitic transformation as well as austenitization and tempering of martensite are considered. The influence of processing parameters such as laser power and traverse speed on the phase transformation and the consequent hardness are analyzed. The potential presence of porosity due to lack of fusion is also discussed. The results show that the temperature distribution, the microstructure, and hardness in the final part depend significantly on the processing parameters.


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