Eddy Current Array Inspection of Damaged CFRP Sandwich Panels

Author(s):  
P. R. Underhill ◽  
T. Rellinger ◽  
T. W. Krause ◽  
D. Wowk

Abstract The use of eddy current (EC) arrays to detect damage in sandwich panels, such as disbonding of the carbon fiber reinforced polymer (CFRP) face-sheet to the core, is investigated. It is shown that the array is very sensitive to slight core crush and can readily find small dents and disbonds. At the same time, the eddy current array can look much deeper into the honeycomb to detect defects such as tears. The phase map of the EC signal can be used in some cases to distinguish between different types of damage. EC arrays offer the ability to rapidly scan large areas of CFRP panels.

2016 ◽  
Vol 2016 ◽  
pp. 1-8 ◽  
Author(s):  
Shaoni Jiao ◽  
Jian Li ◽  
Fei Du ◽  
Lei Sun ◽  
Zhiwei Zeng

The paper studies the characteristics of eddy current (EC) distribution in carbon fiber reinforced polymer (CFRP) laminates so as to guide the research and operation of eddy current testing of CFRP. To this end, an electromagnetic field computation model of EC response to CFRP based on the finite element method is developed. Quantitative analysis of EC distribution in plies of unidirectional CFRP reveals that EC changes slowly along the fiber direction due to the strong electrical anisotropy of the material. Variation of EC in plies of multidirectional CFRP is fast in both directions. The attenuation of EC in the normal direction in unidirectional CFRP is faster than that in isotropic material due to faster diffusion of EC. In multidirectional CFRP, EC increases near the interfaces of plies having different fiber orientations. The simulation results are beneficial to optimizing sensor design and testing parameters, as well as damage detection and evaluation.


2020 ◽  
Vol 54 (24) ◽  
pp. 3527-3536
Author(s):  
Yali Du ◽  
Xudong Li ◽  
Shejuan Xie ◽  
Shiyou Yang ◽  
Zhenmao Chen

This article aims to study the quantitative eddy current testing of structures of carbon fiber reinforced polymer (CFRP) material; numerical schemes for forward and inverse analysis of eddy current testing signals are proposed and validated for eddy current testing of the CFRP material. At first, an efficient forward solver based on the database approach is updated to treat anisotropic eddy current problem for efficient simulation of the eddy current testing signals due to crack in CFRP material, and an inversion scheme based on the conjugate gradient method is developed using the updated fast forward solver for sizing defect in a CFRP plate. Second, a hybrid inverse analysis scheme is proposed and implemented to improve the sizing accuracy of crack in a CFRP plate using eddy current testing signals of high frequency. Third, eddy current testing signals due to artificial cracks in a CFRP plate are measured and adopted to reconstruct the profile of the cracks. A good agreement between the true and the reconstructed defect sizes demonstrated the validity of both the fast forward solver and the new inversion scheme for sizing defects in the CFRP plate from eddy current testing signals.


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