Impact of Rotational Speed on Turbocharger Compressor Surge Through Particle Image Velocimetry1

2021 ◽  
Vol 143 (6) ◽  
Author(s):  
Deb Banerjee ◽  
Rick Dehner ◽  
Ahmet Selamet ◽  
Keith Miazgowicz

Abstract Stereoscopic particle image velocimetry is used to characterize the variation of the turbocharger compressor inlet velocity field as a function of rotational speed, with an emphasis on surge. While the velocity magnitudes at choke or mild surge increased with rotational speed, the velocity profiles remained qualitatively similar. The variation in deep surge flow field with shaft speed, however, was more substantial. At 80 krpm, the overall flow field was comparable at different time instances (at different points on the surge cycle): the core flow near the duct center was always directed into the impeller, whereas reversed flow occupied an annular region near the periphery in nearly all time instances. However, at 140 krpm, while the negative flow rate (cross-sectional average flow is directed out of the inducer back into the inlet duct) portion of the surge cycle was still similar to the overall surge flow field at 80 krpm, over a substantial part of the positive flow rate (cross-sectional average flow is directed into the impeller) portion of the surge cycle, there was no sign of reversed flow within the visualization domain. As the rotational speed was increased, the surge loop (obtained by combining the particle image velocimetry (PIV) and pressure transducer data) extended over a wider portion of the compressor map with higher maximum (positive) and minimum (negative) flow rates, along with higher amplitude pressure fluctuations. The mean amplitude of mass flow rate and pressure ratio fluctuations at deep surge increased in nearly a quadratic fashion with rotational speed.

Author(s):  
Deb Banerjee ◽  
Rick Dehner ◽  
Ahmet Selamet ◽  
Keith Miazgowicz

Abstract Turbocharger surge remains an area of concern for the automotive industry as it limits the permissible operating range on the compressor map, while also adversely impacting the compressor’s pressure rise, efficiency, and acoustics. The present study uses Stereoscopic Particle Image Velocimetry (SPIV) to investigate the flow field at the inlet of an automotive turbocharger compressor without a recirculating channel. Experiments were carried out at four different speeds, including 80, 100, 120, and 140 krpm, which represent a substantial portion of the compressor map. The mass flow rates investigated ranged from choke to deep surge, thus spanning the entire mass flow regime at each rotational speed. The current work aims to characterize how the compressor inlet velocity field varies with rotational speed, with a specific emphasis on surge. The qualitative nature of the flow field (radial dependence of axial and tangential velocity profiles), over the choke to mild surge range, was observed to be nearly independent of rotational speed for comparable operating conditions (for example, comparison of mild surge at different rotational speeds). A quantitative comparison of the velocity profiles at the choke or mild surge operating points showed an increase in the velocity magnitudes with increasing rotational speed. The flow field at deep surge, however, was observed to change substantially from 80 krpm to 140 krpm. At 80 krpm, the character of the flow field at different times (at different points on the surge cycle) was observed to be similar: the core flow near the center of the duct was always directed into the impeller, whereas the reversed flow occupied an annular region near the periphery in nearly all time instances. However, as the rotational speed was increased to 140 krpm, the variation in the flow field at different instances within a deep surge cycle increased. At 140 krpm, the negative flow rate (where the cross-sectional average flow is directed out of the inducer back into the inlet duct) portion of the surge cycle was still similar to the overall surge flow field at 80 krpm, but over a substantial part of the positive flow rate (cross-sectional average flow is directed into the impeller) portion of the surge cycle, there was no sign of reversed flow within the visualization domain. As the rotational speed was increased, the surge loop (obtained by combining the PIV and pressure transducer data) extended over a wider portion of the compressor map with higher maximum (positive) and minimum (negative) flow rates, along with higher amplitude pressure fluctuations. The mean amplitude of mass flow rate and pressure ratio fluctuations at deep surge increased in nearly a quadratic fashion with rotational speed. The deep surge frequency did not change substantially over the range of rotational speeds examined in this study.


2019 ◽  
Vol 141 (12) ◽  
Author(s):  
Deb Banerjee ◽  
Rick Dehner ◽  
Ahmet Selamet ◽  
Kevin Tallio ◽  
Keith Miazgowicz ◽  
...  

Abstract The flow field at the inlet of a turbocharger compressor has been studied through stereoscopic particle image velocimetry (SPIV) experiments under different operating conditions. It is found that the flow field is quite uniform at high mass flow rates; but as the mass flow rate is reduced, flow reversal from the impeller is observed as an annular ring at the periphery of the inlet duct. The inception of flow reversal is observed to occur in the mid-flow operating region, near peak efficiency, and corresponds to an incidence angle of about 15.5 deg at the inducer blade tips at all tested speeds. This reversed flow region is marked with high tangential velocity and rapid fluctuations. It grows in strength with reducing mass flow rate and imparts some of its angular momentum to the forward flow due to mixing. The penetration depth of the reversed flow upstream from the inducer plane is found to increase quadratically with decreasing flow rate.


Author(s):  
Deb Banerjee ◽  
Rick Dehner ◽  
Ahmet Selamet ◽  
Keith Miazgowicz ◽  
Todd Brewer ◽  
...  

Abstract Understanding the velocity field at the inlet of an automotive turbocharger is critical in order to suppress the instabilities encountered by the compressor, extend its map and improve the impeller design. In the present study, two-dimensional particle image velocimetry experiments are carried out on a turbocharger compressor without any recirculating channel to investigate the planar flow structures on a cross-sectional plane right in front of the inducer at a rotational speed of 80 krpm. The objective of the study is to investigate the flow field in front of a compressor blade passage and quantify the velocity distributions along the blade span for different mass flow rates ranging from choke (77 g/s) to deep surge (13.6 g/s). It is observed that the flow field does not change substantially from choke to about 55 g/s, where flow reversal is known to start at this speed from earlier measurements. While the tangential velocity is less than 8 m/s, the radial velocity increases along the span to 17–20 m/s near the tip at high flow rates (55–77 g/s). As the mass flow rate is reduced below 55 g/s, the radial component starts decreasing and the tangential velocity increases rapidly. From about 5 m/s at 55 g/s, the tangential velocity at the blade tip exceeds 50 m/s at 50 g/s and reaches a maximum of about 135 m/s near surge. These time-averaged distributions are similar for different angular locations in front of the blade passage and do not exhibit any substantial azimuthal variation.


2012 ◽  
Vol 16 (5) ◽  
pp. 1414-1418 ◽  
Author(s):  
Xiao-Yu Liang ◽  
Huan-Huan Wu ◽  
Cheng-Xu Tu ◽  
Kai Zhang

The visualization measurement of internal flow field in a curved expansion duct is experimentally studied using particle image velocimetry technology and the influence of flow rate on flow field is analyzed. The streamline distribution and related performance curve in the internal flow field can be figured out through further analysis of experiment data. The results show that fiber orientation is mainly affected by velocity gradient, the fibers near the wall are aligned with the flow direction more quickly than the fibers in intermediate region, and the fibers near the concave wall are more quickly aligned with the flow direction than the convex wall. The larger inlet flow rate which will accordingly lead to increase inlet velocity enables the more quick adaptation and steady of fibers in flow direction.


2002 ◽  
Vol 33 (6) ◽  
pp. 794-800 ◽  
Author(s):  
U. Dierksheide ◽  
P. Meyer ◽  
T. Hovestadt ◽  
W. Hentschel

2010 ◽  
Vol 43 (6) ◽  
pp. 1039-1047 ◽  
Author(s):  
Emily J. Berg ◽  
Jessica L. Weisman ◽  
Michael J. Oldham ◽  
Risa J. Robinson

2018 ◽  
Vol 841 ◽  
pp. 1-27 ◽  
Author(s):  
Leon Vanstone ◽  
Mustafa Nail Musta ◽  
Serdar Seckin ◽  
Noel Clemens

This study investigates the mean flow structure of two shock-wave boundary-layer interactions generated by moderately swept compression ramps in a Mach 2 flow. The ramps have a compression angle of either $19^{\circ }$ or $22.5^{\circ }$ and a sweep angle of $30^{\circ }$. The primary diagnostic methods used for this study are surface-streakline flow visualization and particle image velocimetry. The shock-wave boundary-layer interactions are shown to be quasi-conical, with the intermittent region, separation line and reattachment line all scaling in a self-similar manner outside of the inception region. This is one of the first studies to investigate the flow field of a swept ramp using particle image velocimetry, allowing more sensitive measurements of the velocity flow field than previously possible. It is observed that the streamwise velocity component outside of the separated flow reaches the quasi-conical state at the same time as the bulk surface flow features. However, the streamwise and cross-stream components within the separated flow take longer to recover to the quasi-conical state, which indicates that the inception region for these low-magnitude velocity components is actually larger than was previously assumed. Specific scaling laws reported previously in the literature are also investigated and the results of this study are shown to scale similarly to these related interactions. Certain limiting cases of the scaling laws are explored that have potential implications for the interpretation of cylindrical and quasi-conical scaling.


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