Heat Transfer and Flow on the First-Stage Blade Tip of a Power Generation Gas Turbine: Part 2—Simulation Results

1999 ◽  
Vol 122 (2) ◽  
pp. 272-277 ◽  
Author(s):  
A. A. Ameri ◽  
R. S. Bunker

A combined experimental and computational study has been performed to investigate the detailed distribution of convective heat transfer coefficients on the first-stage blade tip surface for a geometry typical of large power generation turbines (>100 MW). This paper is concerned with the numerical prediction of the tip surface heat transfer. Good comparison with the experimental measured distribution was achieved through accurate modeling of the most important features of the blade passage and heating arrangement as well as the details of experimental rig likely to affect the tip heat transfer. A sharp edge and a radiused edge tip was considered. The results using the radiused edge tip agreed better with the experimental data. This improved agreement was attributed to the absence of edge separation on the tip of the radiused edge blade. [S0889-504X(00)01802-X]

Author(s):  
A. A. Ameri ◽  
R. S. Bunker

A combined experimental and computational study has been performed to investigate the detailed distribution of convective heat transfer coefficients on the first stage blade tip surface for a geometry typical of large power generation turbines (>100MW). This paper is concerned with the numerical prediction of the tip surface heat transfer. Good comparison with the experimental measured distribution was achieved through accurate modeling of the most important features of the blade passage and heating arrangement as well as the details of experimental rig likely to affect the tip heat transfer. A sharp edge and a radiused edge tip was considered. The results using the radiused edge tip agreed better with the experimental data. This improved agreement was attributed to the absence of edge separation on the tip of the radiused edge blade.


2001 ◽  
Vol 123 (4) ◽  
pp. 704-708 ◽  
Author(s):  
A. A. Ameri

Experimental and computational studies have been performed to investigate the detailed distribution of convective heat transfer coefficients on the first-stage blade tip surface for a geometry typical of large power generation turbines (>100 MW). In a previous work the numerical heat transfer results for a sharp edge blade tip and a radiused blade tip were presented. More recently several other tip treatments have been considered for which the tip heat transfer has been measured and documented. This paper is concerned with the numerical prediction of the tip surface heat transfer for radiused blade tip equipped with mean-camberline strip (or “squealer” as it is often called). The heat transfer results are compared with the experimental results and discussed. The effectiveness of the mean-camberline strip in reducing the tip leakage and the tip heat transfer as compared to a radiused edge tip and sharp edge tip was studied. The calculations show that the sharp edge tip works best (among the cases considered) in reducing the tip leakage flow and the tip heat transfer.


Author(s):  
A. A. Ameri

Experimental and computational studies have been performed to investigate the detailed distribution of convective heat transfer coefficients on the first-stage blade tip surface for a geometry typical of large power generation turbines(>100MW). In a previous work the numerical heat transfer results for a sharp edge blade tip and a radiused blade tip were presented. More recently several other tip treatments have been considered for which the tip heat transfer has been measured and documented. This paper is concerned with the numerical prediction of the tip surface heat transfer for radiused blade tip equipped with mean-camberline strip (or “squealer” as it is often called). The heat transfer results are compared with the experimental results and discussed. The effectiveness of the mean-camberline strip in reducing the tip leakage and the tip heat transfer as compared to a radiused edge tip and sharp edge tip was studied. The calculations show that the sharp edge tip works best (among the cases considered) in reducing the tip leakage flow and the tip heat transfer.


Author(s):  
Ronald S. Bunker ◽  
Jeremy C. Bailey ◽  
Ali A. Ameri

A combined experimental and computational study has been performed to investigate the detailed distribution of convective heat transfer coefficients on the first stage blade tip surface for a geometry typical of large power generation turbines (>100MW). This paper is concerned with the design and execution of the experimental portion of the study, which represents the first reported investigation to obtain nearly full surface information on heat transfer coefficients within an environment which develops an appropriate pressure distribution about an airfoil blade tip and shroud model. A stationary blade cascade experiment has been run consisting of three airfoils, the center airfoil having a variable tip gap clearance. The airfoil models the aerodynamic tip section of a high pressure turbine blade with inlet Mach number of 0.30, exit Mach number of 0.75, pressure ratio of 1.45, exit Reynolds number based on axial chord of 2.57•106, and total turning of about 110 degrees. A hue detection based liquid crystal method is used to obtain the detailed heal transfer coefficient distribution on the blade tip surface for flat, smooth tip surfaces with both sharp and rounded edges. The cascade inlet turbulence intensity level took on values of either 5% or 9%. The cascade also models the casing recess in the shroud surface ahead of the blade. Experimental results are shown for the pressure distribution measurements on the airfoil near the tip gap, on the blade tip surface, and on the opposite shroud surface. Tip surface heat transfer coefficient distributions are shown for sharp-edge and rounded-edge tip geometries at each of the inlet turbulence intensity levels.


1999 ◽  
Vol 122 (2) ◽  
pp. 263-271 ◽  
Author(s):  
Ronald S. Bunker ◽  
Jeremy C. Bailey ◽  
Ali A. Ameri

A combined experimental and computational study has been performed to investigate the detailed distribution of convective heat transfer coefficients on the first-stage blade tip surface for a geometry typical of large power generation turbines (>100 MW). This paper is concerned with the design and execution of the experimental portion of the study, which represents the first reported investigation to obtain nearly full surface information on heat transfer coefficients within an environment that develops an appropriate pressure distribution about an airfoil blade tip and shroud model. A stationary blade cascade experiment has been run consisting of three airfoils, the center airfoil having a variable tip gap clearance. The airfoil models the aerodynamic tip section of a high-pressure turbine blade with inlet Mach number of 0.30, exit Mach number of 0.75, pressure ratio of 1.45, exit Reynolds number based on axial chord of 2.57×106, and total turning of about 110 deg. A hue detection based liquid crystal method is used to obtain the detailed heat transfer coefficient distribution on the blade tip surface for flat, smooth tip surfaces with both sharp and rounded edges. The cascade inlet turbulence intensity level took on values of either 5 or 9 percent. The cascade also models the casing recess in the shroud surface ahead of the blade. Experimental results are shown for the pressure distribution measurements on the airfoil near the tip gap, on the blade tip surface, and on the opposite shroud surface. Tip surface heat transfer coefficient distributions are shown for sharp edge and rounded edge tip geometries at each of the inlet turbulence intensity levels. [S0889-504X(00)01902-4]


Author(s):  
Vikrant Saxena ◽  
Hasan Nasir ◽  
Srinath V. Ekkad

A comprehensive investigation of the effect of various tip sealing geometries is presented on the blade tip leakage flow and associated heat transfer of a scaled up HPT turbine blade in a low-speed wind tunnel facility. The linear cascade is made of four blades with the two corner blades acting as guides. The tip section of a HPT first stage rotor blade is used to fabricate the 2-D blade. The wind tunnel accommodates an 116° turn for the blade cascade. The mainstream Reynolds number based on the axial chord length at cascade exit is 4.83 × 105. The upstream wake effect is simulated with a spoked wheel wake generator placed upstream of the cascade. A turbulence grid placed even farther upstream generates the required free-stream turbulence of 4.8%. The center blade has a tip clearance gap of 1.5625% with respect to the blade span. Static pressure measurements are obtained on the blade surface and the shroud. The effect of crosswise trip strips to reduce leakage flow and associated heat transfer is investigated with strips placed along the leakage flow direction, against the leakage flow and along the chord. Cylindrical pin fins and pitch variation of strips over the tip surface are also investigated. Detailed heat transfer measurements are obtained using a steady state HSI-based liquid crystal technique. The effect of periodic unsteady wake effect is also investigated by varying the wake Strouhal number from 0. to 0.2, and to 0.4. Results show that the trip strips placed against the leakage flow produce the lowest heat transfer on the tips compared to all the other cases with a reduction between 10–15% compared to the plain tip. Results also show that the pitch of the strips has a small effect on the overall reduction. Cylindrical pins fins and strips along the leakage flow direction do not decrease the heat transfer coefficients and in some cases enhance the heat transfer coefficients by as much as 20%.


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