Linear Deterministic Source Terms for Hot Streak Simulations

Author(s):  
Paul D. Orkwis ◽  
Mark G. Turner ◽  
John W. Barter

Steady state surface rothalpy results obtained with a lumped deterministic source term are compared with results obtained from a traditional nonlinear inviscid unsteady solution for an aircraft engine first stage high-pressure turbine rotor configuration. Boundary condition/potential field effects and the order of accuracy of the available schemes are shown to have a significant effect on surface rothalpy results. However, the new technique demonstrates a significant potential for including unsteady effects in time average calculations with minimal computer effort.

Author(s):  
Qingjun Zhao ◽  
Fei Tang ◽  
Huishe Wang ◽  
Jianyi Du ◽  
Xiaolu Zhao ◽  
...  

In order to explore the influence of hot streak temperature ratio on low pressure stage of a Vaneless Counter-Rotating Turbine, three-dimensional multiblade row unsteady Navier-Stokes simulations have been performed. The predicted results show that hot streaks are not mixed out by the time they reach the exit of the high pressure turbine rotor. The separation of colder and hotter fluids is observed at the inlet of the low pressure turbine rotor. After making interactions with the inner-extending shock wave and outer-extending shock wave in the high pressure turbine rotor, the hotter fluid migrates towards the pressure surface of the low pressure turbine rotor, and the most of colder fluid migrates to the suction surface of the low pressure turbine rotor. The migrating characteristics of the hot streaks are predominated by the secondary flow in the low pressure turbine rotor. The effect of buoyancy on the hotter fluid is very weak in the low pressure turbine rotor. The results also indicate that the secondary flow intensifies in the low pressure turbine rotor when the hot streak temperature ratio is increased. The effects of the hot streak temperature ratio on the relative Mach number and the relative flow angle at the inlet of the low pressure turbine rotor are very remarkable. The isentropic efficiency of the Vaneless Counter-Rotating Turbine decreases as the hot streak temperature ratio is increased.


Author(s):  
Qingjun Zhao ◽  
Huishe Wang ◽  
Fei Tang ◽  
Xiaolu Zhao ◽  
Jianzhong Xu

In order to reveal the effects of the hot streak/airfoil count ratio on the heating patterns of high pressure turbine rotor blades in a Vaneless Counter-Rotating Turbine, three-dimensional unsteady Navier-Stokes simulations have been performed. In these simulations, the ratio of the number of hot streaks to the number of the high pressure turbine vanes and rotors is 1:3:3, 1:2:2, 2:3:3 and 1:1:1, respectively. The numerical results show that the migration characteristics of the hot streak in the high pressure turbine rotor are predominated by the combined effects of secondary flow and buoyancy. The combined effects induce the high temperature fluid migrate towards the hub in the high pressure turbine rotor. And the combined effects become more intensified when the hot streak/airfoil count ratio increases. The results also indicate that the peak temperature of the hot streak is dissipated as the hot streak goes through the high pressure turbine vane or the rotor. The dissipated extent of the peak temperature in the high pressure turbine stator and the rotor is increased as the hot streak-to-airfoil ratio increases. And the increase of the hot streak/airfoil count ratio trends to increase the relative Mach number at the high pressure turbine outlet. The relative flow angle from 23% to 73% span at the high pressure turbine outlet decreases as the hot streak-to-airfoil ratio increases. The results also indicate that the isentropic efficiency of the Vaneless Counter-Rotating Turbine is decreased as the hot streak/airfoil count ratio increases.


Author(s):  
Qingjun Zhao ◽  
Jianyi Du ◽  
Huishe Wang ◽  
Xiaolu Zhao ◽  
Jianzhong Xu

In this paper, three-dimensional multiblade row unsteady Navier-Stokes simulations at a hot streak temperature ratio of 2.0 have been performed to reveal the effects of rotor tip clearance on the inlet hot streak migration characteristics in high pressure stage of a Vaneless Counter-Rotating Turbine. The hot streak is circular in shape with a diameter equal to 25% of the high pressure turbine stator span. The hot streak center is located at 50% of the span and the leading edge of the high pressure turbine stator. The tip clearance size studied in this paper is 2.0mm (2.594% high pressure turbine rotor height). The numerical results indicate that the hot streak mixes with the high pressure turbine stator wake and convects towards the high pressure turbine rotor blade surface. Most of hotter fluid migrates to the pressure surface of the high pressure turbine rotor. Only a few of hotter fluid rounds the leading edge of the high pressure turbine rotor and migrates to the suction surface. The migration characteristics of the hot streak in the high pressure turbine rotor are dominated by the combined effects of secondary flow, buoyancy and leakage flow in the rotor tip clearance. The leakage flow trends to drive the hotter fluid towards the blade tip on the pressure surface and to the hub on the suction surface. Under the effect of the leakage flow, even partial hotter fluid near the pressure surface is also driven to the rotor suction surface through the tip clearance. Compared with the case without rotor tip clearance, the heat load of the high pressure turbine rotor is intensified due to the effects of the leakage flow. And the results indicate that the leakage flow effects trend to increase the low pressure turbine rotor inlet temperature at the tip region. The air flow with higher temperature at the tip region of the low pressure turbine rotor inlet will affect the flow and heat transfer characteristics in the downstream low pressure turbine.


Author(s):  
Zhao Qingjun ◽  
Tang Fei ◽  
Wang Huishe ◽  
Du Jianyi ◽  
Zhao Xiaolu ◽  
...  

In order to explore the influence of hot streak temperature ratio on the low pressure stage of a vaneless counter-rotating turbine, three-dimensional multiblade row unsteady Navier–Stokes simulations have been performed. The predicted results show that hot streaks are not mixed out by the time they reach the exit of the high pressure turbine rotor. The separation of colder and hotter fluids is observed at the inlet of the low pressure turbine rotor. After making interactions with the inner-extending and outer-extending shock waves in the high pressure turbine rotor, the hotter fluid migrates toward the pressure surface of the low pressure turbine rotor, and most of the colder fluid migrates to the suction surface of the low pressure turbine rotor. The migrating characteristics of the hot streaks are dominated by the secondary flow in the low pressure turbine rotor. The results also indicate that the secondary flow intensifies in the low pressure turbine rotor when the hot streak temperature ratio is increased. The effects of the hot streak temperature ratio on the relative flow angle at the inlet of the low pressure turbine rotor are very remarkable. The isentropic efficiency of the vaneless counter-rotating turbine decreases as the hot streak temperature ratio is increased.


Author(s):  
S. Zerobin ◽  
C. Aldrian ◽  
A. Peters ◽  
F. Heitmeir ◽  
E. Göttlich

This paper presents an experimental study of the impact of individual high-pressure turbine purge flows on the main flow in a downstream turbine center frame duct. Measurements were carried out in a product-representative one and a half stage turbine test setup, installed in the Transonic Test Turbine Facility at Graz University of Technology. The rig allows testing at engine-relevant flow conditions, matching Mach, Reynolds, and Strouhal number at the inlet of the turbine center frame. The reference case features four purge flows differing in flow rate, pressure, and temperature, injected through the hub and tip, forward and aft cavities of the high-pressure turbine rotor. To investigate the impact of each individual cooling flow on the flow evolution in the turbine center frame, the different purge flows were switched off one-by-one while holding the other three purge flow conditions. In total, this approach led to six different test conditions when including the reference case and the case without any purge flow ejection. Detailed measurements were carried out at the turbine center frame duct inlet and outlet for all six conditions and the post-processed results show that switching off one of the rotor case purge flows leads to an improved duct performance. In contrast, the duct exit flow is dominated by high pressure loss regions if the forward rotor hub purge flow is turned off. Without the aft rotor hub purge flow, a reduction in duct pressure loss is determined. The purge flows from the rotor aft cavities are demonstrated to play a particularly important role for the turbine center frame aerodynamic performance. In summary, this paper provides a first-time assessment of the impact of four different purge flows on the flow field and loss generation mechanisms in a state-of-the-art turbine center frame configuration. The outcomes of this work indicate that a high-pressure turbine purge flow reduction generally benefits turbine center frame performance. However, the forward rotor hub purge flow actually stabilizes the flow in the turbine center frame duct and reducing this purge flow can penalize turbine center frame performance. These particular high-pressure turbine/turbine center frame interactions should be taken into account whenever high-pressure turbine purge flow reductions are pursued.


Author(s):  
Lucas Pawsey ◽  
David John Rajendran ◽  
Vassilios Pachidis

An unlocated shaft failure in the high pressure turbine spool of an engine may result in a complex orbiting motion along with rearward axial displacement of the high pressure turbine rotor sub-assembly. This is due to the action of resultant forces and limitations imposed by constraints such as the bearings and turbine casing. Such motion of the rotor following an unlocated shaft failure, results in the development of multiple contacts between the components of the rotor sub-assembly, the turbine casing, and the downstream stator casing. Typically, in the case of shrouded rotor blades, the tip region is in the form of a seal with radial protrusions called ‘fins’ between the rotor blade and the turbine casing. The contact between the rotor blade and the turbine casing will therefore result in excessive wear of the tip seal fins, resulting in changes in the geometry of the tip seal domain that affects the characteristics of the tip leakage vortex. The rotor sub-assembly with worn seals may also be axially displaced rearwards, and consequent to this displacement, changes in the geometry of the rotor blade may occur because of the contact between the rotor sub-assembly and the downstream stator casing. An integrated approach of structural analyses, secondary air system dynamics, and 3D CFD is adopted in the present study to quantify the effect of the tip seal damage and axial displacement on the aerodynamic performance of the turbine stage. The resultant geometry after wearing down of the fins in the tip seal, and rearward axial displacement of the rotor sub-assembly is obtained from LS-DYNA simulations. 3D RANS analyses are carried out to quantify the aerodynamic performance of the turbine with worn fins in the tip seal at three different axial displacement locations i.e. 0 mm, 10 mm and 15 mm. The turbine performance parameters are then compared with equivalent cases in which the fins in the tip seal are intact for the same turbine axial displacement locations. From this study it is noted that the wearing of tip seal fins results in reduced turbine torque, power output and efficiency, consequent to changes in the flow behaviour in the turbine passages. The reduction in turbine torque will result in the reduction of the terminal speed of the rotor during an unlocated shaft failure. Therefore, a design modification that can lead to rapid wearing of the fins in the tip seal after an unlocated shaft failure holds promise for the management of a potential over-speed event.


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