Performance Evaluation of a 2.1-MW Gas Turbine Generator Set Using Computerized Data Acquisition

1971 ◽  
Author(s):  
P. J. Torpey ◽  
W. L. Smith
Keyword(s):  
Data Acquisition ◽  
Gas Turbine ◽  
Data Gathering ◽  
Processing System ◽  
Development Program ◽  
Digital Voltmeter ◽  
Inlet Temperature ◽  
Turbine Generator ◽  
Time Required ◽  
Reed Relay

A gas turbine generator set intended for use as an emergency power source has been evaluated and tested using a computer controlled data acquisition and processing system. At 1-sec intervals during startup, transducer devices monitor such items as turbine inlet temperature, compressor discharge pressure and speed. While operating under normal or steady-state conditions, a total of 65 parameters are logged at 5-min intervals. In addition, power, specific fuel consumption and efficiency are calculated every 5 min. Computer output is in engineering units (deg F, psi, cfm, etc.). The computer programming language is structured with Fortran-like arithmetic and formatting capabilities. Analog-to-digital conversion is accomplished by an integrating digital voltmeter and switching via a 200-channel reed relay scanner. Two teletypewriters, a programmable clock, and 64,000 words of disk storage comprise the rest of the major hardware. For this project 4096 words of computer core were implemented. A turbine development program conducted with this computerized data system can be completed by a single appropriately trained individual in approximately half the time required by a team of three or four using conventional data gathering methods.

scholarly journals Current Status of Ceramic Gas Turbine (CGT302)

1998 ◽  
Author(s):  
Hirotake Kobayashi ◽  
Tetsuo Tatsumi ◽  
Takashi Nakashima ◽  
Isashi Takehara ◽  
Yoshihiro Ichikawa
Keyword(s):  
Gas Turbine ◽  
Thermal Efficiency ◽  
Technology Development ◽  
Development Program ◽  
Point Of View ◽  
Current Status ◽  
Fiscal Year ◽  
Inlet Temperature ◽  
Development Organization ◽  
New Energy

In Japan, from the point of view of energy saving and environmental protection, a 300kW Ceramic Gas Turbine (CGT) Research and Development program started in 1988 and is still continuing as a part of “the New Sunshine Project” promoted by the Ministry of International Trade and Industry (MITT). The final target of the program is to achieve 42% thermal efficiency at 1350°C of turbine inlet temperature (TIT) and to keep NOx emissions below present national regulations. Under contract to the New Energy and Industrial Technology Development Organization (NEDO), Kawasaki Heavy Industries, Ltd. (KHI) has been developing the CGT302 with Kyocera Corporation and Sumitomo Precision Products Co., Ltd. By the end of the fiscal year 1996, the CGT302 achieved 37.0% thermal efficiency at 1280°C of TIT. In 1997, TIT reached 1350°C and a durability operation for 20 hours at 1350°C was conducted successfully. Also fairly low NOx was proved at 1300°C of TIT. In January 1998, the CGT302 has achieved 37.4% thermal efficiency at 1250°C TIT. In this paper, we will describe our approaches to the target performance of the CGT302 and current status.

scholarly journals Evaluation of a Catalytic Combustor in a Gas Turbine-Generator Unit

1990 ◽  
Author(s):  
Shinichi Kajita ◽  
Yasutaroh Tanaka ◽  
Junichi Kitajima
Keyword(s):  
Control System ◽  
Gas Turbine ◽  
Development Program ◽  
Combustion Efficiency ◽  
Turbine Generator ◽  
Operation Test ◽  
Generator Unit ◽  
Catalytic Combustor ◽  
Generator Output ◽  
Very High

As a final step of the Catalytic Combustor Development Program, a catalytic combustor developed was tested in a 150-kW gas turbine-generator unit. A digital control system was developed to improve its controllability for a transient operation, and a 200-hr continuous operation test was performed to asses the durability of the catalyst. During the test, an excellent performance of the control system was verified, and a very high combustion efficiency of more than 99% and a ultra-low NOx level of less than 5.6 ppm (at 15% O2) were achieved at a 150-kW generator output. In addition, the combustion efficiency has been maintained at over 98% for 200 hours of operation. However, the catalyst exposed to 200 hours of operation showed signs of deactivation.

scholarly journals Development of 300 kW Class Ceramic Gas Turbine (CGT302)

1995 ◽  
Author(s):  
Kozi Nishio ◽  
Junzo Fujioka ◽  
Tetsuo Tatsumi ◽  
Isashi Takehara
Keyword(s):  
Gas Turbine ◽  
Development Program ◽  
Pollutant Emissions ◽  
Turbine Engines ◽  
Inlet Temperature ◽  
Gas Turbine Engines ◽  
Turbine Inlet Temperature ◽  
Iso Standard ◽  
Current State ◽  
Ceramic Components

With the aim of achieving higher efficiency, lower pollutant emissions, and multi-fuel capability for small to medium-sized gas turbine engines for use in co-generation systems, a ceramic gas turbine (CGT) research and development program is being promoted by the Japanese Ministry of International Trade and Industry (MITI) as a part of its “New Sunshine Project”. Kawasaki Heavy Industries (KHI) is participating in this program and developing a regenerative two-shaft CGT (CGT302). In 1993, KHI conducted the first test run of an engine with full ceramic components. At present, the CGT302 achieves 28.8% thermal efficiency at a turbine inlet temperature (TIT) of 1117°C under ISO standard conditions and an actual TIT of 1250°C has been confirmed at the rated speed of the basic CGT. This paper consists of the current state of development of the CGT302 and how ceramic components are applied.

AGT101 Advanced Gas Turbine Technology Update

1986 ◽  
Author(s):  
G. L. Boyd ◽  
J. R. Kidwell ◽  
D. M. Kreiner
Keyword(s):  
Gas Turbine ◽  
Technology Development ◽  
Development Program ◽  
Turbine Rotor ◽  
Test Time ◽  
Inlet Temperature ◽  
Metal Foil ◽  
Steady State Operation ◽  
Full Speed ◽  
Engine Testing

The Garrett/Ford Advanced Gas Turbine Technology Development Program, designated AGT101, has made significant progress during 1985 encompassing ceramic engine and ceramic component testing. Engine testing has included full speed operation to 100,000 rpm and 1149C (2100F) turbine inlet temperature, initial baseline performance mapping and ceramic combustor start and steady state operation. Over 380 hours of test time have been accumulated on four development engines. High temperature foil bearing coatings have passed rig test and a thick precious metal foil coating selected for engine evaluation. Ceramic structures have been successfully rig tested at 1371C (2500F) for over 27 hours. Interface compatibility testing conducted during these runs indicate RBSN-to-RBSN or SASC-to-SASC result in “sticking” — however, RBSN-to-SASC in either planar or line contact show no evidence of sticking. Ceramic combustor rig tests have demonstrated acceptable lightoffs using either a conventional ignitor or a commercially available glow plug. Operation to 1371C (2500F) combustor discharge temperatures have also been demonstrated. Ceramic turbine rotor fabrication efforts have continued at ACC and Ford. Kyocera and NGK-Locke also have been working on the rotor. Several rotors have been received and are currently undergoing final machining and qualification tests. Testing of the all-ceramic AGT101 engine is currently scheduled for late 1985.

Status of the Automotive Ceramic Gas Turbine Development Program: Year Five Progress

1996 ◽  
Author(s):  
Tsubura Nisiyama ◽  
Norio Nakazawa ◽  
Masafumi Sasaki ◽  
Masumi Iwai ◽  
Haruo Katagiri ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Development Program ◽  
Ceramic Materials ◽  
Inlet Temperature ◽  
Test Rig ◽  
Target Values ◽  
Ceramic Components ◽  
Combined Test ◽  
And Performance ◽  
The Individual

Petroleum Energy Center of Japan has been carrying out a 7-year development program to prove the potential of an automotive ceramic gas turbine for five years with the support of the Ministry of International Trade and Industry. The ceramic gas turbine now under development is a regenerative single shaft engine. The output is 100kW, and the turbine inlet temperature (TIT) is 1350°C. All the ceramic components are now entering the 1350°C TIT test phase after completing 1200°C TIT evaluation tests, including durability tests, in various types of test rigs. The compressor-turbine combined test rig and the full assembly test rig which is the same as an actual engine and incorporates all the components are now going through 1200°C TIT function and performance evaluation tests. In the near future, we are planning to increase the TIT to 1350°C. In consideration of the current level of high-temperature, long-term strength available from the ceramic materials, we decided to change the rated speed to 100,000 rpm because the initial rated speed of 110,000 rpm, if unchanged, involves considerable risks. Then we reviewed mainly the designs of the compressor and turbine and revised the target values of the individual components to match the specifications that satisfy the target performance of the engine.

scholarly journals Status of the Automotive Ceramic Gas Turbine Development Program: Year 3 Progress

1994 ◽  
Author(s):  
Takane Itoh ◽  
Hidetomo Kimura
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Performance Test ◽  
Development Program ◽  
Turbine Rotor ◽  
Maximum Speed ◽  
Inlet Temperature ◽  
Test Rig ◽  
Thermal Test ◽  
The Individual

Under the ongoing seven-year program, designated “Research and Development of Automotive Ceramic Gas Turbine Engine (CGT Program)”, started in June 1990. Japan Automobile Research Institute. Inc. (JARI) is continuing to address the issues of developing and demonstrating the advantageous potentials of ceramic gas turbines for automotive use. This program has been conducted by the Petroleum Energy Center (PEC) with the financial support of MITI. The basic engine is a 100 kW, single-shaft regenerative engine having a turbine inlet temperature of 1350°C and a rotor speed of 110,000 rpm. In the third year of this program, the experimental evaluation of the individual engine components and various assembly tests in a static thermal test rig were continued. Exhaust emissions were also measured in a performance test rig for an initially designed pre-mixed, pre-vaporized lean (PPL) combustor. A maximum speed of 130,700 rpm was obtained during hot spin tests of delivered ceramic turbine rotors, which was almost the same level as during cold spin tests. A dynamic thermal test including a centrifugal compressor, a ceramic radial turbine rotor and all the ceramic stationary hot parts was initiated.

Summary of CGT302 Ceramic Gas Turbine Research and Development Program

2000 ◽  
Author(s):  
Isashi Takehara ◽  
Tetsuo Tatsumi ◽  
Yoshihiro Ichikawa
Keyword(s):  
Research And Development ◽  
Gas Turbine ◽  
Thermal Efficiency ◽  
High Efficiency ◽  
Development Program ◽  
Pollutant Emissions ◽  
Inlet Temperature ◽  
Term Operation ◽  
Ceramic Components

The Japanese Ceramic Gas Turbine (CGT) research and development program (FY1988–1998) as a part of the New Sunshine Project funded by the Ministry of International Trade and Industry (MITI) was completed in March 1999. Kawasaki Heavy Industries, Ltd. (KM) participated in this research program from the beginning and developed a twin-shaft CGT with a recuperator, designated as the “CGT302”. The purposes of this program were: 1) to achieve both a high efficiency and low pollutant emissions level using ceramic components, 2) to prove a multi-fuel capability to be used in co-generation systems, and 3) to demonstrate long-term operation. The targets of this program were: i) to achieve a thermal efficiency of over 42% at a turbine inlet temperature (TIT) of 1350°C, ii) to keep its emissions within the regulated value by the law, and iii) to demonstrate continuous operation for more than a thousand hours at 1200°C TIT. The CGT302 has successfully attained its targets. In March 1999 the CGT302 recorded 42.1% thermal efficiency, and 31.7 ppm NOx emissions (O2 = 16%) at 1350°C TIT. At this time it had also accumulated over two thousand hours operation at 1200°C. In this paper, we summarize the development of the CGT302.

scholarly journals Status of the Automotive Ceramic Gas Turbine Development Program — Seven Years’ Progress

1997 ◽  
Author(s):  
Norio Nakazawa ◽  
Masafumi Sasaki ◽  
Tsubura Nishiyama ◽  
Masumi Iwai ◽  
Haruo Katagiri ◽  
...  
Keyword(s):  
Gas Turbine ◽  
Development Program ◽  
Ceramic Materials ◽  
Development Project ◽  
Component Technology ◽  
Fiscal Year ◽  
Inlet Temperature ◽  
Design Development ◽  
Durability Test ◽  
The Individual

The Petroleum Energy Center (PEC) in Japan is overseeing a seven year development program with the purpose of determining the potential of an automotive ceramic gas turbine (CGT), utilizing funding from the Ministry of International Trade and Industry. This program is scheduled to be completed in fiscal year 1996. A Regenerative-Type Single-Shaft Engine was developed, having a target turbine inlet temperature (TIT) of 1350°C and output power of 100kW. Each component has achieved or nearly met the respective design target level and the output performance tests of the engine have reached their final stage. Durability tests of some components have been completed, and others are ongoing. A 100hr durability test of the engine has also started. This development project started in FY 1990 after a two year feasibility study and preliminary design effort. After deciding on the engine specifications and completing the structural design, development and testing of individual and multiple components was carried out. Then the developmental progress of each component technology was reviewed and quantified, the results summarized, and corrective measures were applied during the latter half of the CGT development project. Anticipated difficulties, problem areas, and other obstacles which arose during the development were given extra emphasis during the individual component tests and full assembly tests. Many advanced technologies in component performance improvement, application of ceramic materials, engine structures and so forth were accumulated throughout the seven year development period.

Status of the Automotive Ceramic Gas Turbine Development Program

1993 ◽  
Vol 115 (1) ◽  
pp. 42-50 ◽  
Author(s):  
T. Itoh ◽  
H. Kimura
Keyword(s):  
Gas Turbine ◽  
Development Program ◽  
First Year ◽  
Inlet Temperature ◽  
Stage Design ◽  
Turbine Engine ◽  
Program Schedule ◽  
Basic Engine ◽  
Monolithic Ceramics ◽  
Engine Components

A seven-year program, designated “Research and Development of Automotive CGT,” commenced in June 1990 with the object of demonstrating the potential advantages of ceramic gas turbine engines for automotive use. This program has been conducted by the Petroleum Energy Center (PEC) with the support of the Ministry of International Trade and Industry. The engine demonstration project in this program is being handled by a team from Japan Automobile Research Institute, Inc. (JARI). This paper describes the activities of the first year of the seven-year program, and includes the project goals and objectives, the program schedule, and the first-stage design of an experimental automotive ceramic gas turbine (CGT) engine and its components. The basic engine is a 100 kW, single-shaft gas turbine engine having a turbine inlet temperature of 1350°C and a rotor speed of 110,000 rpm. The primary engine components including the turbine hot flow path components have been designed using monolithic ceramics and are scheduled to be produced during the second year of the program.

Summary of CGT302 Ceramic Gas Turbine Research and Development Program

2002 ◽  
Vol 124 (3) ◽  
pp. 627-635 ◽  
Author(s):  
I. Takehara ◽  
T. Tatsumi ◽  
Y. Ichikawa
Keyword(s):  
Research And Development ◽  
Gas Turbine ◽  
Thermal Efficiency ◽  
High Efficiency ◽  
Development Program ◽  
Pollutant Emissions ◽  
Inlet Temperature ◽  
Term Operation ◽  
Ceramic Components

The Japanese ceramic gas turbine (CGT) research and development program (FY1988-1998) as a part of the New Sunshine Project funded by the Ministry of International Trade and Industry (MITI) was completed in March 1999. Kawasaki Heavy Industries, Ltd. (KHI) participated in this research program from the beginning and developed a twin-shaft CGT with a recuperator, designated as the “CGT302.” The purposes of this program were (1) to achieve both a high efficiency and low pollutant emissions level using ceramic components, (2) to prove a multifuel capability to be used in cogeneration systems, and (3) to demonstrate long-term operation. The targets of this program were (i) to achieve a thermal efficiency of over 42 percent at a turbine inlet temperature (TIT) of 1350°C, (ii) to keep its emissions within the regulated value by the law, and (iii) to demonstrate continuous operation for more than a thousand hours at 1200°C TIT. The CGT302 has successfully attained its targets. In March 1999 the CGT302 recorded 42.1 percent thermal efficiency, and 31.7 ppm NOx emissions (O2=16 percent) at 1350°C TIT. At this time it had also accumulated over 2000 hours operation at 1200°C. In this paper, we summarize the development of the CGT302.

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