scholarly journals Aerodynamic Performance of Large Centrifugal Compressors

1982 ◽  
Author(s):  
Fumikata Kano ◽  
Noriyuki Tazawa ◽  
Yoshiteru Fukao

The aerodynamic performance of impellers and diffusers of the large centrifugal compressor were studied. A performance design procedure based on the quasi-three-dimensional flow analysis which is combined with the boundary layer theory was developed. The conditions of the boundary layer at the impeller exit and at the diffuser vane throat were calculated, and the three-dimensional measurements were carried out. This result shows that the low momentum flow is accumulated at the corner of the shroud and the blade suction side of the impeller. These results were applied to the development of a large four-stage isothermal compressor which handles the air for an air separation apparatus. This was tested in the field and showed an isothermal efficiency of 76 percent.

1982 ◽  
Vol 104 (4) ◽  
pp. 796-804 ◽  
Author(s):  
Fumikata Kano ◽  
Noriyuki Tazawa ◽  
Yoshiteru Fukao

The aerodynamic performance of impellers and diffusers of the large centrifugal compressor were studied. A performance design procedure based on the quasi-three-dimensional flow analysis which is combined with the boundary layer theory was developed. The conditions of the boundary layer at the impeller exit and at the diffuser vane throat were calculated, and the three-dimensional measurements were carried out. This result shows that the low momentum flow is accumulated at the corner of the shroud and the blade suction side of the impeller. These results were applied to the development of a large four-stage isothermal compressor which handles the air for an air separation apparatus. This was tested in the field and showed an isothermal efficiency of 76 percent.


1978 ◽  
Author(s):  
H. Mishina ◽  
I. Gyobu

An experimental investigation concerning the optimum relative velocity distribution within impellers, the optimum diffusion ratio of vaned diffusers and the optimum circumferential area distribution, sectional shape of scrolls was carried out using high specific speed shrouded impellers with backward leaning blades. A performance design procedure based on loss analysis and quasi-three-dimensional flow analysis was also developed and modified by introducing experimental results. The design procedure was applied to a 7900-kw four-stage air compressor to demonstrate the usefulness. Field test results of the complete machine showed that the maximum isothermal efficiency was 75 percent with the pressure ratio of 5.96 and the flow rate of 29.3 m3/s.


2008 ◽  
Vol 130 (3) ◽  
Author(s):  
A. R. Wadia ◽  
P. N. Szucs

This paper reports on the numerical assessment of the differences in aerodynamic performance between part span shrouded and unshrouded fan blades generally found in the first stage of multistage fans in low bypass ratio aircraft engines. Rotor flow fields for both blade designs were investigated at two operating conditions using a three-dimensional viscous flow analysis. Although designed to the same radius ratio, aspect ratio, and solidity, the unshrouded fan rotor had a slightly increased tip speed (+3%) and somewhat lower pressure ratio (−3.2%) due to engine cycle requirements. Even when allowing for these small differences, the analysis reveals interesting differences in the level and in the radial distribution of efficiency between these two rotors. The reason for the improved performance of the shrouded rotor in part can be attributed to the shroud blocking off the radial migration of boundary layer fluid centrifuged from the hub on the suction side. As a result, the shock boundary layer interaction seems to be improved on the shrouded blade. At the cruise condition, the efficiency is the same for both rotors. The slightly better efficiency of the shrouded blade in the outer panel is nullified by the large efficiency penalty in the vicinity of the shroud. As there is no significant radial migration of fluid in the suction side boundary layer, as indicated by the analysis at this condition relative to the design speed case, the benefit due to the shroud is greatly reduced. At this speed and at lower speeds, the shroud becomes a net additional loss for the blade. Also of interest from the numerical results is the indication that significant blade ruggedization penalties to performance can be reduced in the case of the unshrouded blade through custom tailoring of its mean camber line.


Author(s):  
A. R. Wadia ◽  
P. N. Szucs

This paper reports on the numerical assessment of the differences in aerodynamic performance between part span shrouded and un-shrouded fan blades generally found in the first stage of multi-stage fans in low bypass ratio aircraft engines. Rotor flow fields for both blade designs were investigated at two operating conditions using a three-dimensional viscous flow analysis. Although designed to the same radius ratio, aspect ratio and solidity, the un-shrouded fan rotor had a slightly increased tip speed (+3%) and somewhat lower pressure ratio (-3.2%) due to engine cycle requirements. Even when allowing for these small differences, the analysis reveals interesting differences in the level and in the radial distribution of efficiency between these two rotors. The reason for the improved performance of the shrouded rotor in part can be attributed to the shroud blocking off the radial migration of boundary layer fluid centrifuged from the hub on the suction side. As a result, the shock boundary layer interaction seems to be improved on the shrouded blade. At the cruise condition, the efficiency is the same for both rotors. The slightly better efficiency of the shrouded blade in the outer panel is nullified by the large efficiency penalty in the vicinity of the shroud. As there is no significant radial migration of fluid in the suction side boundary layer as indicated by the analysis at this condition relative to the design speed case; the benefit due to the shroud is greatly reduced. At this speed and at lower speeds the shroud becomes a net additional loss for the blade. Also of interest from the numerical results, is the indication that significant blade ruggedization penalties to performance can be reduced in the case of the un-shrouded blade through custom tailoring of its mean camber line.


1988 ◽  
Vol 110 (4) ◽  
pp. 467-478 ◽  
Author(s):  
H. D. Schulz ◽  
H. D. Gallus

A detailed experimental investigation was carried out to examine the influence of blade loading on the three-dimensional flow in an annular compressor cascade. Data were acquired over a range of incidence angles. Included are airfoil and endwall flow visualization, measurement of the static pressure distribution on the flow passage surfaces, and radial-circumferential traverse measurements. The data indicate the formation of a strong vortex near the rear of the blade passage. This vortex transports low-momentum fluid close to the hub toward the blade suction side and seems to be partly responsible for the occurrence of a hub corner stall. The effect of increased loading on the growth of the hub corner stall and its impact on the passage blockage are discussed. Detailed mapping of the blade boundary layer was done to determine the loci of boundary layer transition and flow separation. The data have been compared with results from an integral boundary layer method.


Author(s):  
Frederick A. Buck ◽  
Chander Prakash

A single passage test model has been designed to simulate the mainstream aerodynamics between two adjacent turbine airfoils and to measure the film cooling effectiveness from coolant injection on the pressure and suction sides of the airfoils. Film cooling tests were run on the model using a gas concentration/mass transfer technique with a foreign gas as the coolant to match density ratio. Aspects of the design and test are discussed including the use of a two-dimensional inviscid flow analysis to design boundary layer bleeds upstream of the pressure- and suction-side airfoil surfaces. Results of two- and three-dimensional viscous flow analyses that were used to evaluate various design features including inlet bellmouth, boundary layer bleeds, adjustable tailboards and model backpressure are presented. Aerodynamic and film cooling effectiveness test measurements made with the model will show that the model flow field can be controlled to match results from a previous thermal cascade test.


2013 ◽  
Vol 729 ◽  
pp. 702-731 ◽  
Author(s):  
A. I. Ruban ◽  
M. A. Kravtsova

AbstractIn this paper we study the three-dimensional perturbations produced in a hypersonic boundary layer by a small wall roughness. The flow analysis is performed under the assumption that the Reynolds number, $R{e}_{0} = {\rho }_{\infty } {V}_{\infty } L/ {\mu }_{0} $, and Mach number, ${M}_{\infty } = {V}_{\infty } / {a}_{\infty } $, are large, but the hypersonic interaction parameter, $\chi = { M}_{\infty }^{2} R{ e}_{0}^{- 1/ 2} $, is small. Here ${V}_{\infty } $, ${\rho }_{\infty } $ and ${a}_{\infty } $ are the flow velocity, gas density and speed of sound in the free stream, ${\mu }_{0} $ is the dynamic viscosity coefficient at the ‘stagnation temperature’, and $L$ is the characteristic distance the boundary layer develops along the body surface before encountering a roughness. We choose the longitudinal and spanwise dimensions of the roughness to be $O({\chi }^{3/ 4} )$ quantities. In this case the flow field around the roughness may be described in the framework of the hypersonic viscous–inviscid interaction theory, also known as the triple-deck model. Our main interest in this paper is the nonlinear behaviour of the perturbations. We study these by means of numerical solution of the triple-deck equations, for which purpose a modification of the ‘skewed shear’ technique suggested by Smith (United Technologies Research Center Tech. Rep. 83-46, 1983) has been used. The technique requires global iterations to adjust the viscous and inviscid parts of the flow. Convergence of such iterations is known to be a major problem in viscous–inviscid calculations. In order to achieve improved stability of the method, both the momentum equation for the viscous part of the flow, and the equations describing the interaction with the flow outside the boundary layer, are treated implicitly in this study. The calculations confirm the fact that in this sort of flow the perturbations are capable of propagating upstream in the boundary layer, resulting in a perturbation field which surrounds the roughness on all sides. We found that the perturbations decay rather fast with the distance from the roughness everywhere except in the wake behind the roughness. We found that if the height of the roughness is small, then the perturbations also decay in the wake, though much more slowly than outside the wake. However, if the roughness height exceeds some critical value, then two symmetric counter-rotating vortices form in the wake. They appear to support themselves and grow as the distance from the roughness increases.


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