Performance Investigations of Large Capacity Centrifugal Compressors

1978 ◽  
Author(s):  
H. Mishina ◽  
I. Gyobu

An experimental investigation concerning the optimum relative velocity distribution within impellers, the optimum diffusion ratio of vaned diffusers and the optimum circumferential area distribution, sectional shape of scrolls was carried out using high specific speed shrouded impellers with backward leaning blades. A performance design procedure based on loss analysis and quasi-three-dimensional flow analysis was also developed and modified by introducing experimental results. The design procedure was applied to a 7900-kw four-stage air compressor to demonstrate the usefulness. Field test results of the complete machine showed that the maximum isothermal efficiency was 75 percent with the pressure ratio of 5.96 and the flow rate of 29.3 m3/s.

1982 ◽  
Vol 104 (4) ◽  
pp. 796-804 ◽  
Author(s):  
Fumikata Kano ◽  
Noriyuki Tazawa ◽  
Yoshiteru Fukao

The aerodynamic performance of impellers and diffusers of the large centrifugal compressor were studied. A performance design procedure based on the quasi-three-dimensional flow analysis which is combined with the boundary layer theory was developed. The conditions of the boundary layer at the impeller exit and at the diffuser vane throat were calculated, and the three-dimensional measurements were carried out. This result shows that the low momentum flow is accumulated at the corner of the shroud and the blade suction side of the impeller. These results were applied to the development of a large four-stage isothermal compressor which handles the air for an air separation apparatus. This was tested in the field and showed an isothermal efficiency of 76 percent.


2013 ◽  
Vol 444-445 ◽  
pp. 390-394
Author(s):  
Yong Shang ◽  
Xiao Bing Liu ◽  
Xue Jun Yu

By using the FINE software developed by NUMECA Company, the hydraulic performance of the impeller of a centrifugal pump with spatial guide vanes was numerically simulated. The S-A turbulent model was used to numerically calculate the three-dimensional flow field in the centrifugal pump under three different conditions. The flow analysis shows that the pressure gradient on the vane surface gradually reduces with the increasing of the flow rate; the position of axial vortex between vanes has nothing to do with the flow rate; the tangential flow gradient in the flow passage decreases with the increasing of the flow rate. Compared with the test results, it is obvious that this numerical simulation can accurately predicate the complicated three-dimensional flow and the hydraulic performance of the pump.


1985 ◽  
Vol 107 (2) ◽  
pp. 534-540 ◽  
Author(s):  
H. Hayami ◽  
Y. Senoo ◽  
H. Ueki

The flow field in the inducer of a high-pressure-ratio centrifugal compressor has been measured with a laser-2-focus velocimeter (L2FV) at two flow rates that were on each side of the apparent inducer-stall limit at 70 percent speed. The limit was determined based on the pressure pattern between inducer blades along the shroud. The measured time-mean velocity distribution is compared with the prediction based on an inviscid quasi-three-dimensional flow analysis and the viscous effects are clarified. Furthermore, the nature of flow unsteadiness is discussed on the basis of the L2FV data. Using the observed data it is concluded that the inducer works well even at the apparent inducer-stall condition.


1982 ◽  
Author(s):  
Fumikata Kano ◽  
Noriyuki Tazawa ◽  
Yoshiteru Fukao

The aerodynamic performance of impellers and diffusers of the large centrifugal compressor were studied. A performance design procedure based on the quasi-three-dimensional flow analysis which is combined with the boundary layer theory was developed. The conditions of the boundary layer at the impeller exit and at the diffuser vane throat were calculated, and the three-dimensional measurements were carried out. This result shows that the low momentum flow is accumulated at the corner of the shroud and the blade suction side of the impeller. These results were applied to the development of a large four-stage isothermal compressor which handles the air for an air separation apparatus. This was tested in the field and showed an isothermal efficiency of 76 percent.


1984 ◽  
Vol 106 (2) ◽  
pp. 511-515 ◽  
Author(s):  
E. A. Baskharone

A three-dimensional inviscid flow analysis in the combined scroll-nozzle system of a radial inflow turbine is presented. The coupling of the two turbine components leads to a geometrically complicated, multiply-connected flow domain. Nevertheless, this coupling accounts for the mutual effects of both elements on the three-dimensional flow pattern throughout the entire system. Compressibility effects are treated for an accurate prediction of the nozzle performance. Different geometrical configurations of both the scroll passage and the nozzle region are investigated for optimum performance. The results corresponding to a sample scroll-nozzle configuration are verified by experimental measurements.


1998 ◽  
Vol 120 (2) ◽  
pp. 205-214 ◽  
Author(s):  
C. M. Rhie ◽  
A. J. Gleixner ◽  
D. A. Spear ◽  
C. J. Fischberg ◽  
R. M. Zacharias

A multistage compressor performance analysis method based on the three-dimensional Reynolds-averaged Navier-Stokes equations is presented in this paper. This method is an average passage approach where deterministic stresses are used to ensure continuous physical properties across interface planes. The average unsteady effects due to neighboring blades and/or vanes are approximated using deterministic stresses along with the application of bodyforces. Bodyforces are used to account for the “potential” interaction between closely coupled (staged) rows. Deterministic stresses account for the “average” wake blockage and mixing effects both axially and radially. The attempt here is to implement an approximate technique for incorporating periodic unsteady flow physics that provides for a robust multistage design procedure incorporating reasonable computational efficiency. The present paper gives the theoretical development of the stress/bodyforce models incorporated in the code, and demonstrates the usefulness of these models in practical compressor applications. Compressor performance prediction capability is then established through a rigorous code/model validation effort using the power of networked workstations. The numerical results are compared with experimental data in terms of one-dimensional performance parameters such as total pressure ratio and circumferentially averaged radial profiles deemed critical to compressor design. This methodology allows the designer to design from hub to tip with a high level of confidence in the procedure.


Author(s):  
Paolo Boncinelli ◽  
Roberto Biagi ◽  
Antonio Focacci ◽  
Umberto Corradini ◽  
Andrea Arnone ◽  
...  

In this paper, the aerodynamic design of a bowl–type diffuser for a low specific–speed pump is presented and described in detail. The main goal was to achieve an optimal configuration in terms of diffuser recovery capacity and stage aerodynamic efficiency, while satisfying severe constraints concerning stage size and multistage feasibility. Both geometrical parametrization tools and a fully–viscous three–dimensional numerical solver were exploited in the design process. The geometrical parameterization allowed one to control and modify the geometry of the component by changing a limited number of parameters. CFD analysis was exploited to assess the effectiveness of the geometrical modifications on the performance, and to identify critical problems. A number of aerodynamic ID coefficients with simple physical meanings were also introduced and used as a support to the design to synthesize the main feature of the strongly three–dimensional flow evolving in the component. As a result, a new stage configuration was developed according to the imposed constraints, whose performance is at the same level as standard pumps of the same class.


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