scholarly journals Self-Oscillating-Impinging-Jet as a Gas Turbine Cooling Enhancement System

Author(s):  
Frank Herr ◽  
Cengiz Camci

Impinging jets are widely used in local enhancement of heat removed from internal passages of gas turbine blades. Arrays of stationary jets are usually impinged on inner surfaces of gas turbine blades exposed to severe thermal/hydrodynamic environment of hot mainstream gases. The current practice is to benefit from the high heat transfer coefficients existing in the immediate vicinity of the jet impingement region on a target wall. The present study shows that a self-oscillating impinging-jet configuration can be extremely beneficial in enhancing the heat removal performance of a conventional stationary impinging jet. In addition to a highly elevated stagnation line Nusselt number, the area coverage of the impingement zone is significantly enlarged because of the sweeping motion of the oscillating coolant jet. When an oscillating jet (Re = 14,000) is impinged on a plate normal to the jet axis (x/d = 24 hole to plate distance), a typical enhancement of Nu number on the stagnation line is shown to be 70 %. The present paper explains detailed fluid dynamics structure of the oscillating jet by using a triple decomposition technique on a crossed hot wire signal. High resolution heat transfer measurements are also presented in a Re number range between 7,500 and 14,000 (24<x/d<60). The current heat transfer enhancement levels achieved suggest that it is possible to implement the present self-oscillating-impinging-jet concept in future gas turbine cooling systems, on rotating disks, in electronic equipment cooling, aircraft de-icing systems and heat exchanger systems.

2002 ◽  
Vol 124 (4) ◽  
pp. 770-782 ◽  
Author(s):  
Cengiz Camci ◽  
Frank Herr

Impinging jets are widely used in the local enhancement of heat removed from internal passages of gas turbine blades. Arrays of stationary jets are usually impinged on surfaces of internal cooling passages. The current practice is to benefit from the high heat transfer coefficients existing in the vicinity of the jet impingement region on a target wall. The present study shows that a self-oscillating impinging-jet configuration is extremely beneficial in enhancing the heat removal performance of a conventional (stationary) impinging jet. In addition to a highly elevated stagnation line Nusselt number, the area coverage of the impingement zone is significantly enhanced because of the inherent sweeping motion of the oscillating coolant jet. When an oscillating jet (Re=14,000) is impinged on a plate normal to the jet axis (x/d=24 hole to plate distance), a typical enhancement of Nu number on the stagnation line is about 70 percent. The present paper explains detailed fluid dynamics structure of the self-oscillating jet by using a triple decomposition technique on a crossed hot wire signal. The current heat transfer enhancement levels achieved suggest that it may be possible to implement the present self-oscillating-impinging-jet concept in future gas turbine cooling systems, on rotating disks, glass tempering/quenching, electronic equipment cooling, aircraft de-icing, combustors and heat exchangers.


2021 ◽  
pp. 1-23
Author(s):  
Sourabh Kumar ◽  
Ryoichi S. Amano

Abstract The gas turbine engine's extreme conditions need a robust design to produce efficient energy and reliable operation. Flow and thermal analysis are essential for complex aerodynamic and thermodynamic interaction during turbine performance. There is a need to understand and predict the temperature to make the gas turbine engine efficient. This paper will outline the numerical methods applied for primary cooling methods in gas turbine blades. These include impinging leading-edge cooling, internal cooling in the midsection, and pin fin in the trailing edge. The main objective of this paper is to understand the numerical research done on improving gas turbine cooling. The emphasis will be on understanding the present CFD (Computational fluid dynamics) techniques applied for gas turbine cooling and further development. This paper briefly outlines the new conjugate heat transfer based CFD (computational fluid dynamics) modeling techniques that have evolved over the years due to recent computing power development.


Author(s):  
Jacob C. Snyder ◽  
Curtis K. Stimpson ◽  
Karen A. Thole ◽  
Dominic Mongillo

With the advances of Direct Metal Laser Sintering (DMLS), also generically referred to as additive manufacturing, novel geometric features of internal channels for gas turbine cooling can be achieved beyond those features using traditional manufacturing techniques. There are many variables, however, in the DMLS process that affect the final quality of the part. Of most interest to gas turbine heat transfer designers are the roughness levels and tolerance levels that can be held for the internal channels. This study investigates the effect of DMLS build direction and channel shape on the pressure loss and heat transfer measurements of small scale channels. Results indicate that differences in pressure loss occur between the test cases with differing channel shapes and build directions, while little change is measured in heat transfer performance.


Author(s):  
T. I.-P. Shih ◽  
C.-S. Lee ◽  
K. M. Bryden

Almost all measurements of the heat-transfer coefficient (HTC) or Nusselt number (Nu) in gas-turbine cooling passages with heat-transfer enhancement features such as pin fins and ribs have been made under conditions, where the wall-to-bulk temperature, Tw/Tb, is near unity. Since Tw/Tb in gas-turbine cooling passages can be as high as 2.2 and vary appreciably along the passage, this study examines if it is necessary to match the rate of change in Tw/Tb when measuring Nu, whether Nu measured at Tw/Tb near unity needs to be scaled before used in design and analysis of turbine cooling, and could that scaling for ducts with heat-transfer enhancement features be obtained from scaling factors for smooth ducts because those scaling factors exist in the literature. In this study, a review of the data in the literature shows that it is unnecessary to match the rate of change in Tw/Tb for smooth ducts at least for the rates that occur in gas turbines. For ducts with heat-transfer enhancement features, it is still an open question. This study also shows Nu measured at Tw/Tb near unity needs to be scale to the correct Tw/Tb before it can be used for engine conditions. By using steady RANS analysis of the flow and heat transfer in a cooling channel with a staggered array of pin fins, the usefulness of the scaling factor, (Tw/Tb)r, from the literature for smooth ducts was examined. Nuengine, computed under engine conditions, was compared with those computed under laboratory conditions, Nulab, and scaled by (Tw/Tb)r; i.e., Nulab,scaled = Nulab (Tw/Tb)r. Results obtained show the error in Nulab,scaled relative to Nuengine can be as high as 36.6% if r = −0.7 and Tw/Tb = 1.573 in the “fully” developed region. Thus, (Tw/Tb)r based on smooth duct should not be used as a scaling factor for Nu in cooling passages with heat-transfer enhancement features. To address this inadequacy, a method is proposed for generating scaling factors, and a scaling factor was developed to scale the heat transfer from laboratory to engine conditions for a channel with pin fins.


2009 ◽  
Vol 30 (13) ◽  
pp. 1077-1086 ◽  
Author(s):  
Peter Heidrich ◽  
Jens V. Wolfersdorf ◽  
Martin Schnieder

1986 ◽  
Vol 108 (1) ◽  
pp. 116-123 ◽  
Author(s):  
K. Rued ◽  
S. Wittig

The accurate prediction of heat transfer coefficients on cooled gas turbine blades requires consideration of various influence parameters. The present study continues previous work with special efforts to determine the separate effects of each of several parameters important in turbine flow. Heat transfer and boundary layer measurements were performed along a cooled flat plate with various freestream turbulence levels (Tu = 1.6−11 percent), pressure gradients (k = 0−6 × 10−6), and cooling intensities (Tw/T∞ = 1.0−0.53). Whereas the majority of previously available results were obtained from adiabatic or only slightly heated surfaces, the present study is directed mainly toward application on highly cooled surfaces as found in gas turbine engines.


2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Abdel Rahman Salem ◽  
Farah Nazifa Nourin ◽  
Mohammed Abousabae ◽  
Ryoichi S. Amano

Abstract Internal cooling of gas turbine blades is performed with the combination of impingement cooling and serpentine channels. Besides gas turbine blades, the other turbine components such as turbine guide vanes, rotor disks, and combustor wall can be cooled using jet impingement cooling. This study is focused on jet impingement cooling, in order to optimize the coolant flow, and provide the maximum amount of cooling using the minimum amount of coolant. The study compares between different nozzle configurations (in-line and staggered), two different Reynold's numbers (1500 and 2000), and different stand-off distances (Z/D) both experimentally and numerically. The Z/D considered are 3, 5, and 8. In jet impingement cooling, the jet of fluid strikes perpendicular to the target surface to be cooled with high velocity to dissipate the heat. The target surface is heated up by a direct current (DC) power source. The experimental results are obtained by means of thermal image processing of the captured infra-red (IR) thermal images of the target surface. Computational fluid dynamics (CFD) analysis were employed to predict the complex heat transfer and flow phenomena, primarily the line-averaged and area-averaged Nusselt number and the cross-flow effects. In the current investigation, the flow is confined along with the nozzle plate and two parallel surfaces forming a bi-directional channel (bi-directional exit). The results show a comparison between heat transfer enhancement with in-line and staggered nozzle arrays. It is observed that the peaks of the line-averaged Nusselt number (Nu) become less as the stand-off distance (Z/D) increases. It is also observed that the fluctuations in the stagnation heat transfer are caused by the impingement of the primary vortices originating from the jet nozzle exit.


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